Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation турбокомпрессора

Details of installation of assemblage турбокомпрессора on models Galant 1990 1993 of вып., 2.0 l DOHC equipped with the engine (1 from 2)

1 — the Radiator
2 — the Branch pipe of connection of a hose of giving of air
3 — the Union of connection of a vacuum hose
4 — the Branch pipe of connection of an air hose And
5 — the Oxygen gauge
6 — the Branch pipe of release of air
7 — the Sealing lining
8 — the Thermofilter And
9 — the Thermofilter In
10 — Самоконтрящаяся a nut
11 — the Elevating eye of the power unit

12 — the Hollow bolt штуцерного connections
13 — the Sealing lining
14 — the Branch pipe of connection of a water hose
15 — the Branch pipe of connection of a water tube In
16 — Самоконтрящаяся a nut
17 — the Sealing lining
18 — the Final collector
19 — the Sealing lining
20 — the Ring
21 — the Sealing lining


Details of installation of assemblage турбокомпрессора on models Galant 1990 1993 of вып., 2.0 l DOHC equipped with the engine (2 from 2)

22 — Масловозвратная a tube
23 — the Sealing lining
24 — Турбокомпрессор
25 — the Hollow bolt штуцерного connections
26 — the Sealing lining
27 — the Water tube In
28 — the Hollow bolt штуцерного connections

29 — the Sealing lining
30 — the Water tube And
31 — the Hollow bolt штуцерного connections
32 — the Sealing lining
33 — Маслопровод
34 — the Final branch pipe
35 — the Sealing lining


Engines of 2.0 l DOHC (only Galant 1990 1993 of вып.)

The general information

The most part of refusals турбокомпрессора appear connected with infringement of giving of oil. Leaks at engine deenergizing can lead to hit of impellent oil in турбокомпрессор and закоксовыванию маслотоков, - first of all always check passableness of lines of giving and oil return. At connection of lines of an oil path without fail make replacement of both sealing washers of hollow bolts штуцерных connections.

Removal

 PERFORMANCE ORDER

1. Installation details турбокомпрессора are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Merge impellent oil, empty system of cooling and remove a radiator. On the models equipped К/В, in gathering with a radiator remove also the central air fan.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Disconnect electroconducting and remove the oxygen gauge.
5. Take щуп measurements of impellent oil, remove its directing tube.
6. Remove goffered воздухозаборный a hose, a hose of dump of depression, branch pipes of connection of a final air hose, and also the top and bottom thermofilters.
7. Отболтите the steering pump also shift it aside in gathering with a basic arm, not disconnecting hydraulic hoses.
8. Give самоконтрящиеся nuts of fastening of a final collector, remove a triangular eye of lifting of the power unit, turn out a hollow bolt штуцерного connections of a line of giving of oil to the central section турбокомпрессора (do not forget to remove both sealing washers), also disconnect lines охладительного a path.

Passing under assemblage турбокомпрессора the line of a water path is equipped штуцерным by connection of carving type.

9. Give fixing nuts, disconnect a reception pipe of system of release of the fulfilled gases and separate from the engine a final collector and its sealing lining.
10. Turn out two through bolts and give two nuts of fastening of a final collector to assemblage турбокомпрессора.
11. Turn out two screws-zaglushki from passed under assemblage турбокомпрессора returnable маслотока, remove a sealing lining. Separate турбокомпрессор from a final collector (two tubes of a water path and one oil line can be left connected).
12. Attentively examine turbine wheels (hot section of assemblage) and the compressor (cold section) on presence of cracks and other mechanical damages. Manually check up freedom of rotation of both wheels. Make sure of absence of signs of development of leaks of oil. Check up ability спускного the valve to remain in an open condition. Defective components replace, in case of need clean маслотоки.
13. Serviceability of a condition of the device of dump can be checked up by testing by pressure. Create on an actuation mechanism pressure approximately in 62 кПа and make sure of possibility of moving of a rod.

Applying of pressure more than 71 кПа can lead to diaphragm damage! At creation on a depression actuation mechanism, the last should be kept reliably, - in case of revealing of leaks replace assemblage.

It is not necessary to undertake attempts of adjustment of the trigger valve!

Installation

 PERFORMANCE ORDER

1. Fill масловозвратную a line with pure impellent oil. Replace all counternuts. Before installation of carving connection of a tube of an admission of water slightly grease with liquid oil an internal surface of a connecting flange. Establish турбокомпрессор on a final collector.
2. Establish assemblage of a final collector on the regular place (do not forget to replace a sealing lining).
3. Connect lines охладительного a path, submitting маслопровод and an elevating eye of the power unit.
4. If removed, establish into place assemblage of the steering pump with the basic arm.
5. Establish thermofilters, a final air branch pipe, a trigger hose and the goffered air lines.
6. Establish radiator assemblage.
7. Fill in in the engine fresh engine oil, fill system of cooling and connect a negative wire to the battery.