Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and pallet installation картера the engine

Engines of 1.5 l

Details of installation of the pallet картера on models Mirage of 1.5 l (the engine 4G15)

1 — the Cover of a dome of transmission
2 — the Drain stopper

3 — the Sealing washer
4 — the Pallet картера


Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet картера on engines of 1.5 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props. Having turned out a stopper, merge impellent oil.
4. Remove the bottom cover of a dome of transmission.
5. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimetre a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need take advantage for destruction of a layer of hermetic by the special adaptation of type MD998727.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Put on an interfaced surface of the pallet hermetic, - hermetic should be imposed a continuous pillow and from the inside from болтовых apertures
3. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (7 H•м).
4. Establish a cover of a dome of transmission.
5. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (40 H•м).
6. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
7. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.


Engines of 1.8 l

Details of installation of the pallet картера on l models 1.8

1 — the Reception pipe of system of release of the fulfilled gases
2 — the Sealing lining
3 — the Cover of a dome of transmission
4 — the Drain stopper

5 — the Sealing washer
6 — the Pallet картера
7 — Маслозаборник
8 — the Sealing lining


Removal


 PERFORMANCE ORDER

1. Details of installation of the pallet картера on engines of 1.8 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Having turned out a stopper, merge impellent oil.
5. Disconnect a reception pipe of system of release of the fulfilled gases from a final collector of the engine.
6. Remove the bottom cover of a dome of transmission.
7. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimetre a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need take advantage for destruction of a layer of hermetic by the special adaptation of type MD998727.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from болтовых apertures.
3. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (7 H•м).
4. Establish a cover of a dome of transmission.
5. Having replaced a lining, connect to a final collector a reception pipe of system of release of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (45 H•м). Do not forget to screw a fixing bolt, - the demanded effort of its tightening makes 25 H•м.
6. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (40 H•м).
7. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
8. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.

Engines of 1.6 l and 2.0 l

Details of installation of the pallet картера on models 2.0 of l SOHC

1 — the Drain stopper
2 — the Pallet картера
3 — Маслозаборник with the mesh filter

4 — the Sealing lining


Details of installation of the pallet картера on models about 1.6 l forward and full by drives and 2.0 l DOHC

1 — the Drain stopper
2 — the Left beam
3 — the Distributing box
4 — the Power shaft
5 — the Reception pipe of system of release of the fulfilled gases
6 — the Sealing lining

7 — Масловозвратная a tube турбокомпрессора
8 — the Sealing lining
9 — the Pallet картера
10 — Маслозаборник with the mesh filter
11 — the Sealing lining


Front-wheel models (FWD)

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet картера on models FWD equipped with engines of 1.6 l and 2.0 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Having turned out a stopper, merge impellent oil.
5. Disconnect a reception pipe of system of release of the fulfilled gases from a final collector of the engine.
6. Prop up the engine тележечным a jack, then turn out fixing bolts and remove the central beam.
7. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimetre a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need take advantage for destruction of a layer of hermetic by the special adaptation of type MD998727.


Installation

 PERFORMANCE ORDER

1. Having wiped the pallet, check up it on presence of cracks and other mechanical damages. Estimate a condition маслозаборника. Defective components replace.
2. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
3. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow (with diameter of section about 4 mm) and from the inside from болтовых apertures.
4. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (6 8 H•м).
5. Establish a beam. Screw fixing bolts and tighten them with effort 100 H•м.
6. Establish a cover of a dome of transmission.
7. Having replaced a lining, connect to a final collector a reception pipe of system of release of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (40 H•м).
8. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (45 H•м).
9. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
10. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.


All-wheel drive models (AWD)

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet картера on models AWD equipped with engines of 1.6 l and 2.0 l of sm on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Having turned out a stopper, merge impellent oil.
5. Disconnect a reception pipe of system of release of the fulfilled gases from a final collector of the engine.
6. Remove assemblage of a distributing box and the right [left] power shaft.
7. Prop up the engine тележечным a jack, then turn out fixing bolts and remove the central beam.
8. Disconnect масловозвратную a tube турбокомпрессора from a pallet wall.
9. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimetre a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need take advantage for destruction of a layer of hermetic by the special adaptation of type MD998727.


Installation

 PERFORMANCE ORDER

1. Having wiped the pallet, check up it on presence of cracks and other mechanical damages. Estimate a condition маслозаборника. Defective components replace.
2. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
3. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow (with diameter of section about 4 mm) and from the inside from болтовых apertures.
4. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (6 8 H•м).
5. Having replaced a sealing lining, connect to the pallet картера масловозвратную a tube турбокомпрессора. Tighten fixture with demanded effort (7 10 H•м).
6. Establish the left beam. Screw fixing bolts and tighten them with demanded effort (100 H•м - lobbies and 80 H•м - back).
7. Establish assemblage of a distributing box and the right [left] power shaft.
8. Having replaced a lining, connect to a final collector a reception pipe of system of release of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (40 H•м).
9. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (45 H•м).
10. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
11. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.


Engines of 2.4 l

Details of installation of the pallet картера on l models 2.4

1 — the Cover of a dome of transmission
2 — the Drain stopper
3 — the Sealing washer

4 — the Pallet картера
5 — Маслозаборник with the mesh filter

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet картера on engines of 2.4 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props. Having turned out a stopper, merge impellent oil.
4. Take щуп measurements of level of impellent oil and remove its directing tube.
5. Disconnect electroconducting from the oxygen gauge (О2).
6. Disconnect a reception pipe of system of release of the fulfilled gases from a final collector of the engine.
7. Remove the bottom cover of a dome of transmission.
8. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimetre a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need take advantage for destruction of a layer of hermetic by the special adaptation of type MD998727.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from болтовых apertures.
3. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (8 H•м).
4. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (39 H•м).
5. Establish a cover of a dome of transmission. Screw fixing bolts and tighten them with demanded effort
(9 H•м).
6. Having replaced a lining, connect to a final collector a reception pipe of system of release of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (44 H•м).

Fastening bolts каталитического the converter are tightened with effort 49 H•м.

7. Connect electroconducting to gauge O2.
8. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
9. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.


Engines of 3.0 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Поддомкратьте the car also establish it on props. Having turned out a stopper, merge impellent oil.
3. Remove the left beam. On the models equipped 4WS it is necessary to remove as well the right beam.
4. Remove a starter.
5. Disconnect an arm of a jet emphasis from an arm of a back rack of transmission. Remove arms of both support of transmission.
6. Remove the bottom cover of a dome of transmission.
7. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimetre a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need take advantage for destruction of a layer of hermetic by the special adaptation of type MD998727.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.

2. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from болтовых apertures.

3. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and, operating strictly in a certain order, tighten them with demanded effort
(6 H•м).
4. Establish into place the bottom cover of a dome of transmission and starter assemblage.
5. Establish arms of support of transmission and connect assembly скобу a jet emphasis.
6. Establish a beam () a stretcher. Screw fixing bolts and tighten them with demanded effort (60 70 H•м).
7. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (39 H•м).
8. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
9. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Поддомкратьте the car also establish it on props. Having turned out a stopper, merge impellent oil.
3. Turn out bolts of fastening of the bottom section of the pallet картера. Обстучав a hammer through wooden брусок, remove the bottom section of the pallet.
4. Remove a starter.
5. Take щуп measurements of level of impellent oil and remove its directing tube.

6. Отболтите the top section of the pallet. For branch of the top section from the engine block screw a bolt in specially provided carving aperture in element moulding.

Do not try to separate at all the pallet by поддевания its lever under an interfaced surface!

7. Having removed the top section, turn out from it a service bolt used at dismantle.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of both sections of the pallet and the block of cylinders, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.

2. Put on a surface of the top section of the pallet interfaced to the block hermetic. Hermetic should be imposed a continuous pillow and from the inside from болтовых apertures.

3. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and, operating strictly in a certain order, tighten them with demanded effort (6 H•м).
4. Having replaced a sealing ring, establish directing tube щупа measurements of impellent oil.
5. Establish starter assemblage.

6. Put on carefully cleared interfaced surface of the bottom section of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from болтовых apertures.

7. Not later than in 15 minutes after hermetic drawing press the pallet to the block. Screw fixing bolts and, operating strictly in a certain order, tighten them with demanded effort (10 12 H•м).
8. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (39 H•м).
9. Lower the car on the earth and fill in in the engine necessary quantity of fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
10. Connect a negative wire to the battery. Start the engine and check up its presence of signs of development of leaks.