Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   + Removal/installation of the power unit, dismantle of components
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





The engine



Where:
MFI = System of the distributed (multidot) injection
MFI-T = System of the distributed injection with a turbo-supercharging
SOHC = Engines with one camshaft of the top arrangement
DOHC = Engines with two camshafts of the top arrangement

The general parametres

The engine of 1.5 l

The general information

Engine type 4-cylinder рядный, SOHC

Working volume, l/sm3

1

Diameter of cylinders, mm

75.49

Course of pistons, mm

82

Compression degree

9.2:1

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

106.9 107.1

Maximum admissible неплоскостность interfaced surfaces, mm

0.05

Backlash of planting of a camshaft in bearings, mm

0.04 0.08

Camshaft

Height of cams, mm

Cams of a drive of inlet valves

Rating value

38.75

The minimum admissible value

38.25

Cams of a drive of final valves

Rating value

39.1

The minimum admissible value

38.6

Diameter подшипниковых necks, mm

46

Working backlash in bearings, mm

Rating value

0.06 0.10

Limiting admissible value

0.14

Коромысла a drive of valves

Internal diameter, mm

 18.9

Planting backlash on axes, mm

Rating value

0.01 0.04

Limiting admissible value

 0.1

Axes коромысел

Diameter, mm

 18.9

Valves

Length, mm

The inlet

 100.75

The final

 101.6

Diameter of cores, mm

Inlet valves

 6.565 6.580

Final valves

 6.530 6.550

Corner of an inclination of a working facet

(Inlet and final), hailstones

 45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

 1.0

Limiting admissible value

 0.5

Final valves

Rating value

 1.5

Limiting admissible value

 1.0

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

 0.02 0.05

Limiting admissible value

 0.10

Final valves

Rating value

 0.05 0.09

Limiting admissible value

 0.15

Клапанные backlashes, mm

The hot engine

Inlet valves

 0.15

Final valves

 0.25

The cold engine

Inlet valves

 0.07

Final valves

 0.17

Directing plugs of valves

Length, mm

Plugs of inlet valves

 44.0

Plugs of final valves

 49.5

The repair sizes, mm

 +0.05, +0.25, +0.50

Saddles of valves

Width of a contact surface

Working facet, mm

 0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

 44.0 44.5

Клапанные springs

Free length, mm

Springs of inlet valves

Rating value

 46.1

Limiting admissible value

 45.1

Springs of final valves

Rating value

 46.8

Limiting admissible value

 45.8

The block of cylinders

Full height, mm

Rating value

 255.9 256.1

Limiting admissible value

 254.82

Limiting admissible неплоскостность

прокладочной surfaces, mm

 0.1

Diameter of cylinders, mm

 75.50 75.53

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible конусность cylinders, mm

 0.02

Pistons

External diameter, mm

 75.47 75.50

Landing backlash in cylinders, mm

 0.02 0.04

Width of flutes under planting of piston rings, mm

The first компрессионное a ring

 1.52 1.54

The second компрессионное a ring

 1.51 1.53

Маслосъемное a ring

 4.015 4.045

The repair sizes, mm

 +0.05, +0.25, +0.50

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

 0.03 0.07

Limiting admissible value

 0.12

The second компрессионное a ring

Rating value

 0.02 0.06

Limiting admissible value

0.12

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

0.20 0.40

Limiting admissible value

0.8

The second компрессионное a ring

Rating value

0.20 0.35

Limiting admissible value

0.8

Маслосъемное a ring

Rating value

0.20 0.70

Limiting admissible value

1.0

Rods

Limiting admissible bend, mm

0.05

Limiting admissible twisting, mm

0.10

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

0.10 0.25

Limiting admissible value

0.4

Working backlash in шатунных bearings, mm

Rating value

0.02 0.06

Limiting admissible value

0.15

Cranked shaft

Working backlash in radical bearings, mm

Rating value

0.02 0.07

Limiting admissible value

0.15

Diameter шатунных necks, mm

42

Diameter of radical necks, mm

48

Limiting admissible ovality of necks, mm

0.015

Axial люфт a shaft, mm

Rating value

0.05 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

The oil pump

Backlash on teeths of gear wheels, mm

Rating value

0.06 0.18

Limiting admissible value

0.35

Lateral backlash, mm

Rating value

0.04 0.10

Limiting admissible value

0.20

Planting backlash in the case, mm

Rating value

0.10 0.18

Limiting admissible value

0.35

Free length of a spring редукционного the valve, mm

46.6

Under loading of 61 Nanometers, mm

40.1

The engine of 1.6 l

The general information

Engine type

4-cylinder рядный, DOHC

Working volume, l/sm3

1

Diameter of cylinders, mm

82.3

Course of pistons, mm

75

Compression degree

9.2:1

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

131.9 132.1

Maximum admissible неплоскостность interfaced surfaces, mm

0.05

Backlash of planting of a camshaft in bearings, mm

0.04 0.08

Camshaft

Height of cams, mm

Cams of a drive of inlet valves

Rating value

35.20

The minimum admissible value

34.70

Cams of a drive of final valves

Rating value

34.907

The minimum admissible value

34.407

Diameter подшипниковых necks, mm

26

Working backlash in bearings, mm

0.05 0.09

Axial люфт, mm

0.1 0.2

Valves

Length, mm

The inlet

109.50

The final

109.70

Diameter of cores, mm

Inlet valves

6.565 6.568

Final valves

6.530 6.550

Corner of an inclination of a working facet

(Inlet and final), hailstones

45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

1.0

Limiting admissible value

0.7

Final valves

Rating value

1.5

Limiting admissible value

1.0

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

0.02 0.05

Limiting admissible value

0.10

Final valves

Rating value

0.05 0.09

Limiting admissible value

0.15

Directing plugs of valves

Length, mm

Plugs of inlet valves

45.5

Plugs of final valves

50.5

The repair sizes, mm

+0.05, +0.25, +0.50

Saddles of valves

Width of a contact surface of a working facet, mm

0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

44.0 44.5

Клапанные springs

Free length, mm

Rating value

48.3

Limiting admissible value

47.3

Infringement торцовки, hailstones

Rating value

Less than 1.5

Limiting admissible value

4.0

The block of cylinders

Limiting admissible неплоскостность прокладочной surfaces, mm

0.1

Diameter of cylinders, mm

82.30 82.33

Limiting admissible ovality of cylinders, mm

0.01

Limiting admissible конусность cylinders, mm

0.01

Pistons

External diameter, mm

82.27 82.30

Landing backlash in cylinders, mm

0.02 0.04

Width of flutes under planting of piston rings, mm

The first компрессионное a ring

1.22 1.24

The second компрессионное a ring

1.52 1.54

Маслосъемное a ring

3.01 3.03

The repair sizes, mm

+0.25, +0.50, +0.75, +1.0

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.12

The second компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.12

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

0.25 0.40

Limiting admissible value

0.8

The second компрессионное a ring

Rating value

0.35 0.50

Limiting admissible value

1.0

Маслосъемное a ring

Rating value

0.20 0.70

Limiting admissible value

1.0

The repair sizes, mm

+0.25, +0.50, +0.75, +1.0

Rods

Limiting admissible bend, mm

0.05

Limiting admissible twisting, mm

0.10

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

0.10 0.25

Limiting admissible value

0.4

Working backlash in шатунных bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Diameter шатунных necks, mm

45

Diameter of radical necks, mm

57

Limiting admissible ovality of necks, mm

0.015

Axial люфт a shaft, mm

Rating value

0.05 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

The oil pump

Backlash on teeths of gear wheels, mm

Leading gear wheel

Rating value

0.16 0.21

Limiting admissible value

0.25

Conducted gear wheel

Rating value

0.13 0.18

Limiting admissible value

0.25

Lateral backlash, mm

Leading gear wheel

Rating value

0.08 0.14

Limiting admissible value

0.25

Conducted gear wheel

Rating value

0.06 0.12

Limiting admissible value

0.25

Free length of a spring редукционного the valve, mm

46.6

The engine of 1.8 l

The general information

Engine type

4-cylinder рядный, SOHC

Working volume, l/sm3

1

Diameter of cylinders, mm

81

Course of pistons, mm

89

Compression degree

9.5:1

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

119.9 120.1

The maximum admissible

неплоскостность interfaced surfaces, mm

0.2

Camshaft

Height of cams, mm

Cams of a drive of inlet valves

Rating value

37.11

The minimum admissible value

36.61

Cams of a drive of final valves

Rating value

37.15

The minimum admissible value

36.65

Valves

Length, mm

The inlet

Rating value

110.15

Limiting admissible value

109.65

The final

Rating value

113.70

Limiting admissible value

113.25

Diameter of cores, mm

Inlet valves

6.0

Final valves

6.0

Corner of an inclination of a working facet

(Inlet and final), hailstones

45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

1.0

Limiting admissible value

0.5

Final valves

Rating value

1.3

Limiting admissible value

0.8

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

0.02 0.05

Limiting admissible value

0.10

Final valves

Rating value

0.05 0.09

Limiting admissible value

0.15

Directing plugs of valves

Eminence size, mm

14.0

Internal diameter, mm

6.0

Saddles of valves

Width of a contact surface of a working facet, mm

0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

44.0 44.5

Клапанные springs

Free length, mm

Springs of inlet valves

Rating value

50.9

Limiting admissible value

49.9

Springs of final valves

Rating value

50.9

Limiting admissible value

49.9

The block of cylinders

Full height, mm

263.5

Limiting admissible неплоскостность прокладочной surfaces, mm

0.1

Diameter of cylinders, mm

81.0

Limiting admissible ovality of cylinders, mm

0.01

Limiting admissible конусность cylinders, mm

0.01

Pistons

External diameter, mm

81.0

Diameter of a piston finger, mm

19.0

Landing backlash in cylinders, mm

0.02 0.04

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.1

The second компрессионное a ring

Rating value

0.02 0.06

Limiting admissible value

0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

0.25 0.40

Limiting admissible value

0.8

The second компрессионное a ring

Rating value

0.40 0.55

Limiting admissible value

0.8

Маслосъемное a ring

Rating value

0.20 0.60

Limiting admissible value

1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

0.10 0.25

Limiting admissible value

0.4

Working backlash in шатунных bearings, mm

Rating value

0.02 0.08

Limiting admissible value

0.1

Cranked shaft

Diameter of radical necks, mm

50

Diameter шатунных necks, mm

45

Working backlash in radical bearings, mm

Rating value

0.02 0.04

Limiting admissible value

0.1

Limiting admissible ovality of necks, mm

0.015

Axial люфт a shaft, mm

Rating value

0.05 0.25

Limiting admissible value

0.1

The oil pump

Backlash on teeths of gear wheels, mm

Rating value

0.06 0.18

Limiting admissible value

0.35

Lateral backlash, mm

Rating value

0.04 0.10

Limiting admissible value

0.20

Planting backlash in the case, mm

Rating value

0.10 0.18

Limiting admissible value

0.35

The engine of 2.0 l SOHC

The general information

Engine type 4-cylinder рядный, SOHC

Working volume, l/sm3

2

Diameter of cylinders, mm

85

Course of pistons, mm

88

Compression degree

8.5:1

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

89.9 90.1

Maximum admissible неплоскостность interfaced surfaces, mm

0.2

Camshaft

Height of cams, mm

Cams with marks D

Drive of inlet valves

Rating value

42.4

The minimum admissible value

41.9

Drive of final valves

Rating value

42.4

The minimum admissible value

41.9

Cams with marks AR

Drive of final valves

Rating value

44.53

The minimum admissible value

44.03

Drive of final valves

Rating value

44.53

The minimum admissible value

44.03

Diameter подшипниковых necks, mm

33.95

Valves

Diameter of cores, mm

Inlet valves

8.0

Final valves

7.9

Corner of an inclination of a working facet

(Inlet and final), hailstones

45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

1.2

Limiting admissible value

0.5

Final valves

Rating value

2.0

Limiting admissible value

0.8

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

0.03 0.06

Limiting admissible value

0.10

Final valves

Rating value

0.05 0.09

Limiting admissible value

0.15

Directing plugs of valves

Internal diameter, mm

8.0

External diameter, mm

13.1

Saddles of valves

Width of a contact surface

Working facet, mm

0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

44.0 44.5

Клапанные springs

Free length, mm

Rating value

49.8

Limiting admissible value

49.9

Infringement торцовки, hailstones

Rating value

2

Limiting admissible value

4

The block of cylinders

Full height, mm

289.9 290.1

Limiting admissible неплоскостность

прокладочной surfaces, mm

0.05

Diameter of cylinders, mm

85

Limiting admissible ovality of cylinders, mm

0.02

Limiting admissible конусность cylinders, mm

0.02

Pistons

External diameter, mm

84.99

Landing backlash in cylinders, mm

0.01 0.03

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.1

The second компрессионное a ring

Rating value

0.02 0.06

Limiting admissible value

0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

0.25 0.40

Limiting admissible value

0.8

The second компрессионное a ring

Rating value

0.20 0.35

Limiting admissible value

0.8

Маслосъемное a ring

Rating value

0.20 0.70

Limiting admissible value

1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

0.10 0.25

Limiting admissible value

0.4

Diameter of a piston finger, mm

21

Working backlash in шатунных bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Diameter шатунных necks, mm

45

Diameter of radical necks, mm

57

Limiting admissible ovality of necks, mm

0.015

Axial люфт a shaft, mm

Rating value

0.05 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

The oil pump

Lateral backlash, mm

Leading gear wheel

0.08 0.14

Conducted gear wheel

0.06 0.12

The engine of 2.0 l DOHC without a turbo-supercharging

The general information

Engine type 4-cylinder рядный, DOHC

Working volume, l/sm3

2

Diameter of cylinders, mm

85

Course of pistons, mm

88

Compression degree

9.8:1

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

131.9 132.1

The maximum admissible

неплоскостность interfaced surfaces, mm

0.2

Camshafts

Height of cams, mm

Cams with marks And, D

Drive of inlet valves

Rating value

35.49

The minimum admissible value

34.99

Cams with marks In, With, Е, F

Drive of inlet valves

Rating value

35.20

The minimum admissible value

34.70

Cams with marks And

Drive of final valves

Rating value

35.20

The minimum admissible value

34.70

Cams with marks With

Drive of final valves

Rating value

35.49

The minimum admissible value

34.99

Cams with marks Е, F

Drive of final valves

Rating value

34.91

The minimum admissible value

34.41

Diameter подшипниковых necks, mm

25.96

Valves

Diameter of cores, mm

Inlet valves

6.6

Final valves

6.5

Corner of an inclination of a working facet (inlet and final), hailstones

45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

1.0

Limiting admissible value

 0.5

Final valves

Rating value

 1.5

Limiting admissible value

 0.8

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

 0.02 0.05

Limiting admissible value

 0.10

Final valves

Rating value

 0.05 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 6.6

External diameter, mm

 12.1

Saddles of valves

Width of a contact surface

Working facet, mm

 0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

 44.0 44.5

Клапанные springs

Free length, mm

Rating value

 48.3

Limiting admissible value

 49.9

Infringement торцовки, hailstones

Rating value

 2

Limiting admissible value

 4

The block of cylinders

Full height, mm

 289.9 290.1

Limiting admissible неплоскостность прокладочной surfaces, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible конусность cylinders, mm

 0.02

Pistons

External diameter, mm

 84.99

Landing backlash in cylinders, mm

 0.02 0.04

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

 0.03 0.07

Limiting admissible value

 0.1

The second компрессионное a ring

Rating value

 0.03 0.07

Limiting admissible value

 0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

 0.25 0.40

Limiting admissible value

 0.8

The second компрессионное a ring

Rating value

 0.45 0.60

Limiting admissible value

 0.8

Маслосъемное a ring

Rating value

 0.20 0.70

Limiting admissible value

 1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

 0.10 0.25

Limiting admissible value

 0.4

Diameter of a piston finger, mm

 21

Working backlash in шатунных bearings, mm

Rating value

 0.02 0.05

Limiting admissible value

 0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

 0.02 0.05

Limiting admissible value

 0.1

Diameter шатунных necks, mm

 45

Diameter of radical necks, mm

 57

Limiting admissible ovality of necks, mm

 0.015

Axial люфт a shaft, mm

Rating value

 0.05 0.18

Limiting admissible value

 0.25

Flywheel

Limiting size of palpation, mm

 0.13

The oil pump

Lateral backlash, mm

Leading gear wheel

 0.08 0.14

Conducted gear wheel

 0.06 0.12

The engine of 2.0 l DOHC with a turbo-supercharging

The general information

Engine type 4-cylinder рядный, DOHC

Working volume, l/sm3

 2

Diameter of cylinders, mm

 85

Course of pistons, mm

 88

Compression degree

 7.8:1

Ignition order

 1-3-4-2

Head of cylinders

Full height, mm

 131.9 132.1

Maximum admissible неплоскостность interfaced surfaces, mm

 0.2

Camshafts

Height of cams, mm

Cams with marks And, D

Drive of inlet valves

Rating value

 35.49

The minimum admissible value

 34.99

Cams with marks In, With, Е, F

Drive of inlet valves

Rating value

 35.20

The minimum admissible value

 34.70

Cams with marks And

Drive of final valves

Rating value

 35.20

The minimum admissible value

 34.70

Cams with marks With

Drive of final valves

Rating value

 35.49

The minimum admissible value

 34.99

Cams with marks Е, F

Drive of final valves

Rating value

 34.91

The minimum admissible value

 34.41

Diameter подшипниковых necks, mm

 25.96

Valves

Diameter of cores, mm

Inlet valves

 6.6

Final valves

 6.5

Corner of an inclination of a working facet (inlet and final), hailstones

 45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

 1.0

Limiting admissible value

 0.5

Final valves

Rating value

 1.5

Limiting admissible value

 0.8

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

 0.02 0.05

Limiting admissible value

 0.10

Final valves

Rating value

 0.05 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 6.6

External diameter, mm

 12.1

Saddles of valves

Width of a contact surface of a working facet, mm

 0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

 44.0 44.5

Клапанные springs

Free length, mm

Rating value

 48.3

Limiting admissible value

 49.9

Infringement торцовки, hailstones

Rating value

 2

Limiting admissible value

 4

The block of cylinders

Full height, mm

 289.9 290.1

Limiting admissible неплоскостность прокладочной surfaces, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible конусность cylinders, mm

 0.02

Pistons

External diameter, mm

 84.98

Landing backlash in cylinders, mm

 0.03 0.05

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

 0.03 0.07

Limiting admissible value

 0.1

The second компрессионное a ring

Rating value

 0.03 0.07

Limiting admissible value

 0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

 0.25 0.40

Limiting admissible value

 0.8

The second компрессионное a ring

Rating value

 0.45 0.60

Limiting admissible value

 0.8

Маслосъемное a ring

Rating value

 0.20 0.70

Limiting admissible value

 1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

 0.10 0.25

Limiting admissible value

 0.4

Diameter of a piston finger, mm

 21

Working backlash in шатунных bearings, mm

Rating value

 0.02 0.05

Limiting admissible value

 0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

 0.02 0.05

Limiting admissible value

 0.1

Diameter шатунных necks, mm

 45

Diameter of radical necks, mm

 57

Limiting admissible ovality of necks, mm

 0.015

Axial люфт a shaft, mm

Rating value

 0.05 0.18

Limiting admissible value

 0.25

Flywheel

Limiting size of palpation, mm

 0.13

The oil pump

Lateral backlash, mm

Leading gear wheel

 0.08 0.14

Conducted gear wheel

 0.06 0.12

The engine of 2.4 l SOHC

The general information

Engine type

 4-cylinder рядный, SOHC

Working volume, l/sm3

 2

Diameter of cylinders, mm

 86.5

Course of pistons, mm

 100

Compression degree

 8.5:1

Ignition order

 1-3-4-2

Head of cylinders

Full height, mm

 89.9 90.1

Maximum admissible неплоскостность interfaced surfaces, mm

 0.2

Camshaft

Height of cams, mm

Cams with marks D

Drive of inlet valves

Rating value

 42.4

The minimum admissible value

 41.9

Drive of final valves

Rating value

 42.4

The minimum admissible value

 41.9

Cams with marks AR

Drive of inlet valves

Rating value

 44.53

The minimum admissible value

 44.03

Drive of final valves

Rating value

 44.53

The minimum admissible value

 44.03

Diameter подшипниковых necks, mm

 33.95

Valves

Diameter of cores, mm

Inlet valves

 8.0

Final valves

 7.9

Corner of an inclination of a working facet (inlet and final), hailstones

 45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

 1.2

Limiting admissible value

 0.5

Final valves

Rating value

 2.0

Limiting admissible value

 0.8

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

 0.03 0.06

Limiting admissible value

 0.10

Final valves

Rating value

 0.05 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 8.0

External diameter, mm

 13.1

Saddles of valves

Width of a contact surface of a working facet, mm

 0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

 44.0 44.5

Клапанные springs

Free length, mm

Rating value

 49.8

Limiting admissible value

 49.9

Infringement торцовки, hailstones

Rating value

 2

Limiting admissible value

 4

The block of cylinders

Full height, mm

 289.9 290.1

Limiting admissible неплоскостность прокладочной surfaces, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible конусность cylinders, mm

 0.02

Pistons

External diameter, mm

 84.99

Landing backlash in cylinders, mm

 0.01 0.03

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

 0.03 0.07

Limiting admissible value

 0.1

The second компрессионное a ring

Rating value

 0.02 0.06

Limiting admissible value

 0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

 0.25 0.40

Limiting admissible value

 0.8

The second компрессионное a ring

Rating value

 0.20 0.35

Limiting admissible value

 0.8

Маслосъемное a ring

Rating value

 0.20 0.70

Limiting admissible value

 1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

 0.10 0.25

Limiting admissible value

 0.4

Diameter of a piston finger, mm

 21

Working backlash in шатунных bearings, mm

Rating value

 0.02 0.05

Limiting admissible value

 0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

 0.02 0.05

Limiting admissible value

 0.1

Diameter шатунных necks, mm

 45

Diameter of radical necks, mm

 57

Limiting admissible ovality of necks, mm

 0.015

Axial люфт a shaft, mm

Rating value

 0.05 0.18

Limiting admissible value

 0.25

Flywheel

Limiting size of palpation, mm

 0.13

The oil pump

Lateral backlash, mm

Leading gear wheel

 0.08 0.14

Conducted gear wheel

 0.06 0.12

The engine of 2.4 l DOHC

The general information

Engine type

 4-cylinder рядный, DOHC

Working volume, l/sm3

 2

Diameter of cylinders, mm

 86.5

Course of pistons, mm

 100

Compression degree

 8.5:1

Ignition order

 1-3-4-2

Head of cylinders

Full height, mm

 131.9 132.1

Maximum admissible неплоскостность interfaced surfaces, mm

 0.2

Camshafts

Height of cams, mm

Cams with marks And, D

Drive of inlet valves

Rating value

 35.49

The minimum admissible value

 34.99

Cams with marks In, With, Е, F

Drive of inlet valves

Rating value

 35.20

The minimum admissible value

 34.70

Cams with marks And

Drive of final valves

Rating value

 35.20

The minimum admissible value

 34.70

Cams with marks With

Drive of final valves

Rating value

 35.49

The minimum admissible value

 34.99

Cams with marks Е, F

Drive of final valves

Rating value

 34.91

The minimum admissible value

 34.41

Diameter подшипниковых necks, mm

 25.96

Valves

Diameter of cores, mm

Inlet valves

 6.6

Final valves

 6.5

Corner of an inclination of a working facet (inlet and final), hailstones

 45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

 1.0

Limiting admissible value

 0.5

Final valves

Rating value

 1.5

Limiting admissible value

 0.8

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

 0.02 0.05

Limiting admissible value

 0.10

Final valves

Rating value

 0.05 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 6.6

External diameter, mm

 12.1

Saddles of valves

Width of a contact surface

Working facet, mm

 0.9 1.3 mm

Corner of an inclination of a working facet, hailstones 4

 4.0 44.5

Клапанные springs

Free length, mm

Rating value

 48.3

Limiting admissible value

 49.9

Infringement торцовки, hailstones

Rating value

 2

Limiting admissible value

 4

The block of cylinders

Full height, mm

 289.9 290.1

Limiting admissible неплоскостность прокладочной surfaces, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible конусность cylinders, mm

0.02

Pistons

External diameter, mm

84.99

Landing backlash in cylinders, mm

0.02 0.04

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.1

The second компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

0.25 0.40

Limiting admissible value

0.8

The second компрессионное a ring

Rating value

0.45 0.60

Limiting admissible value

0.8

Маслосъемное a ring

Rating value

0.20 0.70

Limiting admissible value

1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

0.10 0.25

Limiting admissible value

0.4

Diameter of a piston finger, mm

21

Working backlash in шатунных bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Diameter шатунных necks, mm

45

Diameter of radical necks, mm

57

Limiting admissible ovality of necks, mm

0.015

Axial люфт a shaft, mm

Rating value

0.05 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

The oil pump

Lateral backlash, mm

Leading gear wheel

0.08 0.14

Conducted gear wheel

0.06 0.12

The engine of 3.0 l SOHC

The general information

Engine type

6-cylinder V-shaped (60 ), SOHC

Working volume, l/sm3

3

Diameter of cylinders, mm

91.1

Course of pistons, mm

76

Compression degree

10.0:1

Ignition order

1-2-3-4-5-6

Head of cylinders

Full height, mm

84

Maximum admissible неплоскостность interfaced surfaces, mm

0.2

Camshaft

Height of cams, mm

Rating value

41.25

The minimum admissible value

40.75

Diameter подшипниковых necks, mm

33.95

Valves

Diameter of cores, mm

Inlet valves

8.0

Final valves

7.9

Corner of an inclination of a working facet (inlet and final), hailstones

45.0 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Rating value

1.2

Limiting admissible value

0.7

Final valves

Rating value

2.0

Limiting admissible value

1.5

Backlash of planting of cores in directing plugs, mm

Inlet valves

Rating value

0.03 0.06

Limiting admissible value

0.10

Final valves

Rating value

0.05 0.09

Limiting admissible value

0.15

Directing plugs of valves

Internal diameter, mm

8.0

External diameter, mm

13.1

Saddles of valves

Width of a contact surface of a working facet, mm

0.9 1.3 mm

Corner of an inclination of a working facet, hailstones

44.0 44.5

Клапанные springs

Free length, mm

Rating value

49.8

Limiting admissible value

48.8

Infringement торцовки, hailstones

Rating value

2

Limiting admissible value

4

The block of cylinders

Full height, mm

210.4 210.6

Limiting admissible неплоскостность прокладочной surfaces, mm

0.1

Diameter of cylinders, mm

91.1

Limiting admissible ovality of cylinders, mm

0.02

Limiting admissible конусность cylinders, mm

0.02

Pistons

External diameter, mm

91.1

Landing backlash in cylinders, mm

0.02 0.04

Piston rings

Lateral backlash of planting in flutes, mm

The first (top) компрессионное a ring

Rating value

0.03 0.07

Limiting admissible value

0.1

The second компрессионное a ring

Rating value

0.02 0.06

Limiting admissible value

0.1

Backlashes in locks, mm

The first (top) компрессионное a ring

Rating value

0.30 0.40

Limiting admissible value

0.8

The second компрессионное a ring

Rating value

0.45 0.60

Limiting admissible value

0.8

Маслосъемное a ring

Rating value

0.20 0.60

Limiting admissible value

1.0

Rods

Axial люфт plantings of the bottom heads on шатунных necks of a cranked shaft, mm

Rating value

0.10 0.25

Limiting admissible value

0.4

Diameter of a piston finger, mm

22

Working backlash in шатунных bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Cranked shaft

Working backlash in radical bearings, mm

Rating value

0.02 0.05

Limiting admissible value

0.1

Diameter шатунных necks, mm

50

Diameter of radical necks, mm

60

Limiting admissible ovality of necks, mm

0.015

Axial люфт a shaft, mm

Rating value

0.05 0.25

Limiting admissible value

0.3

The oil pump

Backlash on teeths of gear wheels, mm

0.06 0.18

Lateral backlash, mm

0.04 0.10

Planting backlash in the case, mm

Rating value

0.10 0.18

Limiting admissible value

0.35

Efforts of a tightening of carving connections, Нм*

Camshaft

Cogwheel bolt

Engines of 1.5 l

70

Engines of 1.6 l, 1.8 l and 2.0 l (SOHC and DOHC)

90

Engines of 2.4 l

80 100

Engines of 3.0 l (SOHC and DOHC)

90

Bolts of covers of bearings

Engines of 2.0 l SOHC

20

Engines of 1.6 l and 2.0 DOHC

29 35

Engines of 2.4 l

20

Engines of 3.0 l (SOHC and DOHC)

90

Engines of 3.5 l

31

Pulley/dempfer крутильных fluctuations of a cranked shaft

Pulley bolts

Engines of 1.5 l

14

Engines of 1.6 l and 2.0 l (SOHC and DOHC)

20 30

Engines of 2.4 l

25

The central fixing bolt

Engines of 1.5 l

70 100

Engines of 1.8 l and 3.5 l

185

Engines of 3.0 l (SOHC and DOHC)

150 160

Head of cylinders

Bolts of fastening of a head

Engines of 1.5 l

Stage 1

49

Stage 2

Completely to release all bolts (in an order, the return to a tightening order - see Has undressed Removal and installation of a head of cylinders)

Stage 3

20

Stage 4

To hold on for 90

Stage 5

To hold on for 90

Engines of 1.8 l

Stage 1

75

Stage 2

Completely to release all bolts (in an order, the return to a tightening order - see Has undressed Removal and installation of a head of cylinders)

Stage 3

20

Stage 4

To hold on for 90

Stage 5

To hold on for 90

Engines of 2.0 l SOHC

Stage 1

30

Stage 2

61

Stage 3

92

Engines of 1.6 l and 2.0 l DOHC

The cold engine

90 100 (in regular intervals in three stages)

The hot engine

100 110 (in regular intervals in three stages)

Engines of 2.4 l

Stage 1

78

Stage 2

Completely to release all bolts (in an order, the return to a tightening order - see Has undressed Removal and installation of a head of cylinders)

Stage 3

20

Stage 4

To hold on for 90

Stage 5

To hold on for 90

Engines of 3.0 l (SOHC and DOHC)

105 115 (in regular intervals in three stages)

Engines of 3.5 l

103 113 (in regular intervals in three stages)

Final collector

Bolts/nuts of fastening of a final collector

Engines of 1.5 l

18

Engines of 1.6 l and 2.0 l DOHC

25 30

Engines of 1.8 l

30

Engines of 2.0 l SOHC

15 19

Engines of 2.4 l

25 29

Engines of 3.0 l SOHC

29

Engines of 3.0 l DOHC

19

Engines of 3.5 l

29

Flywheel/privodnoj a disk

Bolts of fastening of a flywheel/privodnogo of a disk

Engines of 1.5 l

135

Engines of 1.6 l, 2.0 l (SOHC and DOHC) and 2.4 l

130 140

Engines of 1.8 l

100

Engines of 3.0 l (SOHC and DOHC) and 3.5 l

72 76

The inlet pipeline

Bolts of fastening of the inlet pipeline

Engines of 1.5 l

18

Engines of 1.6 l and 2.0 l DOHC

15 19

Engines of 1.8 l

20

Engines of 2.0 l SOHC

Bolts of fastening of the delivery chamber

15 19

Bolts of fastening of the pipeline

15 19

Engines of 2.4 l

Models 1994 вып.

Bolts

20

Nuts

35

Models 1995 of 2000 of вып.

Bolts

20

Nuts

20

Engines of 3.0 l SOHC, 3.0 l DOHC and 3.5 l

Release models till November, 1993

Stage 1

(Fastening nuts to a forward number of cylinders) 3 5

Stage 2

(Fastening nuts to a back row of cylinders) 12 15

Stage 3

(Fastening nuts to a forward number of cylinders) 12 15

Models of release since December, 1993

Stage 1

(Fastening nuts to a forward number of cylinders) 5 8

Stage 2

(Fastening nuts to a back row of cylinders) 20 23

Stage 3

(Fastening nuts to a forward number of cylinders) 20 23

The pallet картера

Bolts of fastening of the pallet картера

Engines of 1.5 l

7

Engines of 1.6 l and 2.0 l DOHC

6 8

Engines of 1.8 l

7

Engines of 2.0 l SOHC

6 8

Engines of 2.4 l

8

Engines of 3.0 l (SOHC and DOHC)

6

Engines of 3.5 l

The top section of the pallet

6

The bottom section of the pallet

10 12

The oil pump

Engines of 1.5 l and 1.8 l

Pump cover

10

Редукционный the valve

45

The screen

19

Engines of 1.6 l, 2.0 l SOHC and DOHC) and 2.4 l

Basic arm of the oil filter

19

Pump cover

24

Bolt of fastening of a leading gear wheel

37

Заглушка

24

Engines of 3.0 l (SOHC and DOHC)

Fastening bolts маслоотражательной plates

11

Bolts of fastening of a casing of the pump

14

Bolts of fastening of a cover of the pump

10

Engines of 3.5 l

Fastening bolts маслоотражательной plates

11

Bolts of fastening of a casing of the pump

14

Fastening bolts маслозаборника

18

Bolts of fastening of a cover of the pump

10

Cover () heads (ок) cylinders

Bolts of fastening of a cover (ек) heads (ок) cylinders

Engines of 1.5 l

1 2

Engines of 1.6 l, 1.8 l, 2.0 l DOHC and 2.4 l

2 3

Engines of 2.0 l SOHC

4 5

Engines 3.0 SOHC

9

Engines of 3.0 l DOHC

4 5

Engines of 3.5 l

3

The mechanism of a drive of valves

Fastening bolts коромысел

Engines of 1.5 l, 1.8 l and 2.4 l

32

Engines of 1.6 l and 2.0 l DOHC

29 35

Engines of 3.5 l

25

The thermostat

Bolts of fastening of the thermostat

Engines of 1.8 l

22

Engines of 1.5 l, 1.6 l, 2.0 l DOHC and 2.0 l SOHC 1990 1992 of вып.

17 20

Engines of 1993 of 2.0 l SOHC вып.

10 15

Engines of 2.4 l

13

Engines of 3.0 l SOHC, 3.0 l DOHC and 3.5 l

17 20

Drive ГРМ

Engines of 1.5 l

Axial bolt

Models 1990 of 1994 of вып.

25

Models 1995 of 2000 of вып.

20 27

Engines of 2.0 l DOHC with a turbo-supercharging

Bolts of a tension roller of a belt of a drive of a balancing shaft

19

Bolt of a tension roller газораспределительного a belt

48

Engines of 2.4 l

Bolts of a tension roller of a belt of a drive of a balancing shaft

20

Bolt of a tension roller газораспределительного a belt

48

Engines of 3.0 l SOHC

Lock bolt натяжителя

29

Engines of 3.0 l DOHC

Models 1992 of 1994 of вып.

Lock bolt натяжителя

10

Models 1995 of 1996 of вып.

Lock bolt натяжителя

24

Engines of 3.5 l

Lock bolt of a tension roller

48

The water pump

Bolts of fastening of the pump

Engines of 1.5 l and 1.8 l

24

Engines of 1.6 l and 2.0 l (SOHC and DOHC)

12 15

Engines of 2.4 l

Bolts with marks <4>

14

Bolts with marks <7>

24

Engines of 3.0 l SOHC, 3.0 l DOHC and 3.5 l

24

* The Management text see also.