Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a balancing shaft

Details of installation of balancing shaft on engines of 2.0 l and 2.4 l

1 — the Oil filter
2 — the Bolt маслоохладителя *3
3 — Маслоохладитель *3
4 — the Drain stopper
5 — the Sealing washer
6 — the Pallet картера
7 — Маслозаборник
8 — the Sealing lining
9 — Фланцевая a nut
10 — the Cogwheel of the oil pump *2
11 — the Stopper
12 — the Sealing ring
13 — Фланцевый a bolt
14 — the Basic arm of the oil filter
15 — the Sealing lining of a basic arm
16 — the Forward cover
17 — the Sealing lining
18 — the Left balancing shaft *2
19 — the Right balancing shaft *

20 — the Forward bearing of a balancing shaft *2
21 — the Back bearing of the left balancing shaft
22 — the Back bearing of the right balancing shaft *2

Notes:

*1 DOHC
*2 Engines with balancing shaft
*3 Distances with a turbo-supercharging
*4 Engines without balancing shaft
*5 Engines with маслоохладителем air type


Engines of 2.0 l and 2. 4 l

For performance of the given procedure it is required special оправка under epiploon MD998285, and also adaptation MD998162 for extraction заглушки from a forward cover of the engine.

Removal

 PERFORMANCE ORDER

1. Details of installation of balancing shaft on engines of 2.0 l and 2.4 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Merge impellent oil.
5. Remove the oil filter, the gauge-switch of pressure of oil, the measuring instrument gauge buttering, a basic arm and a sealing lining of the oil filter.
6. Remove the pallet картера, маслозаборник and a sealing lining.
7. Turn out заглушку and take components редукционного the valve of the oil pump (do not forget to remove a sealing washer).
8. Lower the car on the earth.
9. Hang out the engine on лебедке.
10. Remove an arm of a forward support of a suspension bracket of the power unit and a belt of a drive of auxiliary units.
11. Remove gear belts and wheels of drive grm / of the BALANCING shaft.
12. By means of special tool MD998162 take заглушку from a forward cover of the engine.
13. Take a stopper from a lateral wall of the block and, having passed in opened aperture крестовую a screw-driver with a sting in diameter of 8 mm, block it a balancing shaft.
14. Turn out a fastening bolt to a balancing shaft of a conducted gear wheel of the oil pump.
15. Turn out and mark bolts of fastening of a forward cover, - bolts have various length and at installation should be rolled strictly on the former places.
16. Remove a forward cover of the case of the oil pump.

In case of need the balancing shaft can be taken in gathering with a cover.

17. Remove epiploons balancing both cranked shaft and a sealing lining of a forward cover.
18. Take balancing shaft and estimate degree of their deterioration. Check up passableness маслотока a shaft, check up a condition подшипниковых necks. Measure sizes of working backlashes in bearings and compare results of measurement to requirements of Specifications (the forward bearing of the right shaft: 0.03 0.06 mm, the back bearing of the right shaft: 0.02 0.05 mm; the forward bearing of the left shaft: 0.05 0.09 mm, the back bearing of the left shaft: 0.04 0.08 mm). In case of need make replacement of corresponding bearings, a shaft or a forward cover.

Installation

 PERFORMANCE ORDER

1. Grease surfaces of bearings and подшипниковых necks of shaft with pure impellent oil. Cautiously fill balancing shaft in the engine block.
2. Carefully smooth out interfaced surfaces of the block and a forward cover of the engine, in summary having wiped their rags moistened in acetone. Establish a new sealing lining.
3. Having tracked correctness of combination of adjusting labels, plant in assemblage of a forward casing of the oil pump leading and conducted gear wheels.
4. Grease gear wheels with impellent oil. Having replaced a sealing lining, establish a cover of the oil pump. Screw fixing bolts and tighten them with demanded effort (18 H•м).
5. Having taken advantage in quality оправки a face head of the corresponding size, or a piece of a pipe of suitable diameter, plant in the nest in a forward casing of the engine a forward epiploon of a cranked shaft.
6. Again having picked up approaching оправку, запрессуйте in a forward casing an epiploon of a balancing shaft.
7. Fix on a pin of a cranked shaft tool MD998285. Grease with pure impellent oil external edge of the directing tool.
8. Establish on the engine a forward casing. Screw and temporarily tighten фланцевые bolts.
9. Having replaced a lining, establish a basic arm of the oil filter. Screw four fixing bolts and tighten them with demanded effort (22 H•м).
10. Pass a 8-millimetric sting крестовой screw-drivers in a lateral aperture in the block.
11. Fix a conducted gear wheel of the oil pump on the left balancing shaft, - tighten фланцевый a bolt with effort 40 H•м.
12. Plant in a flute in a forward casing a new sealing ring. By means of special приводной heads establish a stopper and tighten it with effort 27 H•м.
13. Fill in the nest in a basic arm of the oil filter components редукционного the valve (плунжер and a spring), tighten with demanded effort (50 H•м) заглушку.

Do not forget to replace a sealing lining.

14. Carefully smooth out interfaced surfaces of the pallet картера and the engine block.
15. Lay in a flute on a flange of the pallet a pillow of hermetic in width about 4 mm (hermetic is put from the inside болтовых apertures).
16. Not later than in 15 minutes after hermetic drawing press the pallet to the block and establish holders. Screw fixing bolts and tighten them with demanded effort (8 H•м).
17. Establish measuring assemblage and the gauge of pressure of impellent oil. Restore initial connection of electroconducting.
18. Establish the new oil filter and fill in in the engine fresh engine oil of a corresponding grade (see the Head of Adjustment and routine maintenance).
19. Establish gear belts and other components of drive ГРМ and balancing shaft. Make sure of correctness of combination of adjusting labels (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
20. Establish other components acting in film for the purpose of providing of access.
21. Connect a negative wire to the battery. Start the engine and check up it on presence of signs of development of leaks.
22. Check up correctness of installation of a corner of an advancing of ignition. In case of need make corresponding updating.