Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a head of cylinders

Engines of 1.5 l

Removal

 PERFORMANCE ORDER

1. Dump pressure in the power supply system.

Remember that gasoline is extremely an inflammable liquid! At work with power supply system components observe all taken measures of fire safety. Do not smoke! Do not come nearer to a place of work with open fire or the redurable not protected by a lamp shade! Do not make system service in the premises equipped working on natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget, that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to suppose fuel hit on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilt fuel and do not put the rags impregnated with PETROLEUM PRODUCTS near to sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before to start a detachment of fuel lines, dump residual pressure in system. At service of components of the power supply system put on goggles. Constantly hold near at hand the class fire extinguisher In!

2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove assemblage of an air cleaner with an air inlet sleeve.
5. Disconnect the tyre of grounding and a gas cable.
6. Disconnect a branch pipe сапуна and a hose of system of ventilation картера (PCV).
7. Preliminary having marked, disconnect vacuum hoses from the inlet pipeline and the throttle case.
8. Disconnect a vacuum line from assemblage of the servo-driver of the brake amplifier.
9. Remove top радиаторный a hose, the hoses brought to the case of a throttle and hoses of a path of system of heating of salon.
10. Disconnect lines of giving and fuel return.
11. Remove ВВ electroconducting.
12. Disconnect electroconducting from gauges of position cranked (СКР) and distributive (СМР) shaft, the oxygen gauge (О2), the gauge of temperature of a cooling liquid (EATS) also the gauge of a measuring instrument of temperature of the engine, приводного the electromotor of an actuation mechanism of system of stabilisation of turns of idling (ISC), the gauge of position throttle заслонки (TPS), the gauge of temperature of soaked up air (IAT) and the gauge of temperature of the fulfilled gases of system рециркуляции (EGR).
13. Disconnect electroconducting from the distributor of ignition, injectors of injection of fuel and the power transistor. Remove the grounding tyre.
14. Disconnect electroconducting of a control system by the engine.
15. Remove a clamp of fastening of a hose of system of hydrostrengthening of a wheel (ГУР) on an arm of a support of a suspension bracket of the power unit.
16. Prop up the engine тележечным a jack (for loading distribution lay between a head of a jack and the pallet картера wooden брусок). Cock a jack, completely having unloaded a support of a suspension bracket of the power unit, then release fixture and remove a support arm.
17. Remove a cover of a head of cylinders.
18. Remove the top cover of drive ГРМ.
19. Having turned a cranked shaft clockwise, achieve combination of adjusting labels.
20. A wire fix газораспределительный a belt on a camshaft cogwheel.
21. Block a camshaft from проворачивания and remove its cogwheel together with the gear belt tied up to it.
22. Remove the top section of a back cover of drive ГРМ.
23. Separate a reception pipe of system of release of the fulfilled gases from a final collector.

24. Operating strictly in a certain order, in three steps, release bolts of fastening of a head.

25. Remove a head from the block of cylinders.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a head and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics.


3. Accurately establish a head on the block. Screw fixing bolts and, it is strict in a certain order, in some stages, tighten them with demanded effort (Specifications see).

4. Having replaced a lining, connect a reception pipe to a final collector.
5. Establish a back cover of drive ГРМ.
6. Having achieved correct combination of adjusting labels, establish into place a camshaft cogwheel. Screw a fixing bolt and tighten it with demanded effort (70 H•м). Adjust effort of a tension газораспределительного a belt, then establish an external cover of drive ГРМ.
7. Establish into place a cover of a head of cylinders. Screw fixing bolts and tighten them with demanded effort (1.8 H•м).
8. Establish an arm of a support of a suspension bracket of the power unit, lower a jack and take it from under the car.
9. Establish a clamp of fastening of hose ГУР on an arm of a support of a suspension bracket of the power unit.
10. Connect electroconducting to gauges SKR, СМР, О2, eats, ТР, IAT and temperatures EGR, and also to приводному to the electromotor of actuation mechanism ISC.
11. Connect electroconducting to the ignition distributor, injectors of injection of fuel and the power transistor. Restore initial connection of the tyre of grounding.
12. Connect burn down electroconductings of a control system by the engine.
13. Having replaced sealing rings, connect lines of giving and fuel return.
14. Establish air cleaner assemblage. Connect a branch pipe сапуна.
15. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
16. Connect a negative wire to the battery.


Engines of 1.8 l

Removal

 PERFORMANCE ORDER

1. Dump pressure in the power supply system. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove assemblage of an air cleaner with an air inlet sleeve.
3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Disconnect a vacuum line from assemblage of the servo-driver of the brake amplifier and a hose of system of ventilation картера (PCV)
5. Preliminary having marked, disconnect vacuum hoses from the inlet pipeline and the throttle case.
6. Remove top радиаторный a hose, переливную a tube, and also the hoses brought to the thermostat and the case of a throttle.
7. Disconnect lines of giving and fuel return.
8. Disconnect from the case of a throttle a gas cable.
9. Disconnect electroconducting from the gauge-switch of pressure of oil.
10. Disconnect electroconducting from the oxygen gauge (О2), the gauge of temperature of a cooling liquid (EATS) also the gauge of a measuring instrument of temperature of the engine, приводного the electromotor of an actuation mechanism of system of stabilisation of turns of idling (giving of additional air) (IAC), the gauge of position throttle заслонки (TPS), the gauge of a detonation and injectors of injection of fuel.
11. Remove candle wires.
12. Отболтите also take aside assemblage burn down control system electroconductings.
13. Remove a casing of the thermostat and its sealing ring.
14. Remove a cover of a head of cylinders.
15. Remove the top cover газораспределительного a belt.
16. Having turned a cranked shaft clockwise, achieve combination of adjusting labels.
17. A wire fix газораспределительный a belt on a camshaft cogwheel.
18. Block a camshaft from проворачивания and remove its cogwheel together with the gear belt tied up to it.
19. Remove the top section of a back cover of drive ГРМ.

20. Operating strictly in a certain order, in three steps, release bolts of fastening of a head.

21. Remove a head from the block of cylinders.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a head and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics.

3. Accurately establish a head on the block.
4. Estimate a condition of fixing bolts, replace the bolts which length exceeds value of 96.4 mm.
5. Before installation slightly grease a carving part of bolts with liquid lubricating oil. Under heads enclose washers (a facet outside).

6. Screw fixing bolts and, it is strict in a certain order, in some stages, tighten them with demanded effort (Specifications see).

7. Establish a camshaft cogwheel, block it from проворачивания a suitable key, then screw a fixing bolt and tighten it with demanded effort (90 H•м). Track correctness of combination of adjusting labels.
8. Establish the top cover of a drive газораспределительного a belt and a cover of a head of cylinders. Bolts of fastening of last tighten with effort 3 H•м.
9. For the purpose of simplification of installation of a casing of the thermostat ослабьте a bolt of fastening of the water pump.
10. On interfaced to a casing of the thermostat a surface of a water branch pipe impose a pillow of hermetic of type MD97389.
11. Having moistened with water, establish a new sealing ring of a branch pipe of release of water, then press a thermostat casing to the last. Screw fixing bolts and tighten them with demanded effort (22 H•м).
12. Connect electroconducting to gauges O2, ECT (and a temperature measuring instrument), temperatures EGR, TPS and detonations, and also to приводному to motor IAC and injectors of injection of fuel.
13. Connect top радиаторный a hose to a thermostat casing.
14. Connect to the case of a throttle a gas cable.
15. Connect the gauge-switch of pressure of impellent oil.
16. Connect ВВ wires to spark plugs.
17. Having replaced a sealing ring and a fixing collar, connect hoses of giving and fuel return.
18. Establish an air inlet sleeve. Connect a branch pipe сапуна and establish into place an air cleaner cover.
19. Connect vacuum hoses of the brake amplifier and ventilation system картера (PCV).
20. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
21. Connect a negative wire to the battery.


Engines of 2.0 l SOHC

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

3. Remove an air inlet sleeve.
4. Disconnect a cable of gas and remove its basic arm.
5. Disconnect a line of giving of fuel (a high pressure line), remove a sealing ring.
6. Disconnect from a head of cylinders / the inlet pipeline top радиаторный a hose, перепускной a hose охладительного a path and a heater hose.
7. Disconnect a vacuum line from assemblage of the servo-driver of the brake amplifier.
8. Remove a line of return of fuel.
9. Mark and disconnect the vacuum hoses laid under the inlet pipeline. Also disconnect from a cover of a head of cylinders hose PCV.
10. Mark and disconnect ВВ wires from a cover of the distributor of ignition.
11. Mark and disconnect all other electroconducting, including brought to the distributor and injectors of injection of fuel.

Pay attention, that some wires should be disconnected from a partition of an impellent compartment. After all sockets will be расстыкованы, turn out fixture of basic arms of a plait of electroconducting of a control system and take away last aside.

12. Release a collar of fastening of hoses of central airs and wheel hydrostrengthening on the top part of an arm of the left support of a suspension bracket of the power unit. Not disconnecting, take hoses aside.
13. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the engine pallet wooden брусок). Cock a jack, completely having unloaded support of the power unit, however not lifting last.
14. Turn out a through bolt of the left support of the unit (in case of need поварьируйте position of a jack for the purpose of simplification of extraction of a bolt). After extraction of a through bolt, give the remained fixture and remove a basic arm from the engine.
15. Remove a cover of a head of cylinders and its sealing lining. Remove from a head of cylinders a semiring stopper.
16. Remove the top cover газораспределительного a belt. Having turned a cranked shaft clockwise, achieve combination of all provided adjusting labels, - the engine should appear in position ВМТ of the end of a step of compression of the piston of the first cylinder.
17. Turn out a fixing bolt and remove a camshaft cogwheel, with the gear belt of drive ГРМ fixed on it, - lay assemblage on the bottom section of a forward cover.

Try not to admit проворачивания a cranked shaft at removed газораспределительном a belt!

18. Give самоконтрящиеся nuts and turn out a small bolt of fastening of a reception pipe of system of release of the fulfilled gases to a final collector. Separate a pipe from a collector and remove a sealing lining.
19. Turn out bolts of fastening of a basic arm to the bottom part of the inlet pipeline.

20. Operating in strictly certain order, with the help шестигранного a key (МВ 998051-01) in two-three receptions ослабьте bolts of fastening of a head, then turn out them manually.

21. Having shaken here and there or обстучав on perimetre a hammer with soft brisk, separate a head from the block.

At all пытайте to hook the "become attached" head the lever under an interfaced surface, - in case of need обстучите it on perimetre a hammer through wooden брусок.

22. Remove a head in gathering with the inlet pipeline / the delivery chamber and a final collector, - in case of need take advantage of the help of the assistant. Transfer assemblage on a workbench and lay on pair wooden blocks. In case of need make head dismantle. The description of procedure of cleaning and service of a head of cylinders is resulted more low in the present Chapter.
23. Before installation the head should is completely collected on a workbench that gives a guarantee of correctness of installation and fastening of each of established components.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a head and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics.

3. Accurately establish a head on the block, - try not to displace a lining.

4. Screw fixing bolts and, it is strict in a certain order, in three stages, tighten them with demanded effort (Specifications see).

5. Establish on the inlet pipeline a basic arm, screw fixing bolts and tighten them with demanded effort (22 H•м).
6. Having replaced a sealing lining, connect to a final collector a reception pipe of system of release of the fulfilled gases. Screw new самоконтрящиеся fixing nuts and tighten them with demanded effort (35 H•м).
7. Make sure, that the camshaft was not turned, then establish on it a cogwheel in gathering with a gear belt. Screw a fixing bolt and tighten it with effort 91 H•м.
8. Establish the top cover газораспределительного a belt. Screw fixing bolts and tighten them with demanded effort (11 H•м).
9. Grease with hermetic contact surfaces of a semiring stopper and establish last on the regular place in a head of cylinders. Having replaced a lining, establish a cover of a head of cylinders.
10. Establish on the engine a support arm подвеса the power unit, tighten fixing elements (болтовые steams) with demanded effort (57 H•м).
11. Having worked as a jack, achieve combination of apertures in a support under installation of a through bolt. Establish a bolt and strongly tighten nuts.
12. Slowly lower a jack, completely having transferred unit weight on a support, then tighten a through bolt of last with effort 71 H•м. Tighten a small counternut with effort 36 H•м.
13. Establish from above on a support arm assembly скобу fastenings of hoses of central airs of air and wheel hydrostrengthening.
14. Get on the regular place burn down electrocontrol runs. Screw and tighten fixing bolts. Restore initial connection of electroconducting, having tracked correctness of its lining and reliability of fixing of a socket.
15. Connect candle wires to a cover of the distributor of ignition.
16. Connect vacuum hoses and hose PCV.
17. Connect a line of return of fuel. Connect a vacuum hose to assemblage of the servo-driver of the brake amplifier.
18. Establish a heater hose, перепускной a branch pipe of a water path and top радиаторный a hose, - track correctness of a lining of hoses (try not to admit twisting and excessive excesses) and reliability of fastening by their collars.
19. Having replaced a sealing ring, connect a line of giving of fuel to a fuel highway (before installation it is necessary to grease a ring slightly with pure gasoline). Screw fixing bolts and tighten them with effort not 6 H•м (not above).
20. Connect and adjust a gas cable.
21. Connect an air inlet sleeve.
22. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
23. For the purpose of minimisation of risk of pollution of impellent oil make change of the last (see the Head of Adjustment and routine maintenance).
24. Connect a negative wire to the battery.
25. Start the engine and check up it on presence of signs of development of leaks of working liquids and depression losses. Check up serviceability of functioning of an electric equipment, including an instrument guard and lighting devices.
26. In case of need make adjustment приводных belts and level of working liquids (a cooler and impellent oil).


Whether engines of 1.6 2.0 l DOHC

Removal

 PERFORMANCE ORDER

1. Dump pressure in the power supply system.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Disconnect from the case of a throttle a gas cable.

On the models equipped with a control system in the speed (темпостат) it is provided two cables of a drive throttle заслонки.

5. Remove assemblage of an air cleaner with an air inlet.
6. Disconnect electroconducting from the oxygen gauge (О2), the gauge of temperature of a cooling liquid (EATS) also the measuring instrument/gauge-switch gauge (on models with К/В) engine temperatures.
7. Disconnect electroconducting from приводного the electromotor of system of stabilisation of turns of idling (ISC), the gauge of position throttle заслонки (TPS), the gauge of a corner of turn of a cranked shaft, the detonation gauge (model with a turbo-supercharging) and the gauge of temperature EGR (the Californian models), and also from injectors of injection of fuel, the power transistor and the filter of suppression of noise. Disconnect the tyre of grounding and a plait of electroconducting of the engine.
8. Remove top радиаторный a hose and переливную a tube.
9. Remove the central cover of protection ВВ of electroconducting and disconnect wires from spark plugs.
10. Disconnect (and at once закупорьте) a line of giving of fuel.
11. Disconnect a small vacuum hose.
12. Remove a hose of a heater and перепускной a hose of a water path.
13. Remove hose PCV.
14. On models with a turbo-supercharging remove vacuum hoses and lines of a water path, then turn out a hollow bolt штуцерного connections and disconnect from assemblage турбокомпрессора маслопровод.
15. Disconnect (and at once закупорьте) a line of return of fuel.
16. Disconnect a vacuum hose of the brake amplifier.
17. Remove газораспределительный a belt.
18. Remove a cover of a head of cylinders and semicircular consolidation.
19. On models without a turbo-supercharging give самоконтрящиеся nuts and disconnect a reception pipe of system of release of the fulfilled gases from a final collector. Remove a sealing lining.
20. On models with a turbo-supercharging remove a metal thermofilter, then turn out bolts of fastening of assemblage турбокомпрессора to a final collector.

21. Operating strictly in a certain order, in three steps, release bolts of fastening of a head.

22. Remove from the block of cylinders a head and its sealing lining.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a head and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Check up a condition of a head and estimate its degree неплоскостности. Compare results of measurements to requirements of Specifications. In case of need give a head and-or the block in проточку.

In a course проточки from a head/block surface than 0.2 mm of metal should act in film no more.

3. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics. On models of a corresponding complete set establish a lining and a sealing ring of assemblage турбокомпрессора.

4. Accurately establish a head on the block.

5. Screw fixing bolts and, it is strict in a certain order, in three steps, tighten them with demanded effort (90 100 H•м for the cold engine).

At check of effort of a tightening of fixture of a head on the hot engine control value makes 100 110 H•м.

6. On models with a turbo-supercharging establish a thermofilter. On models without a turbo-supercharging replace a sealing lining and connect a reception pipe to a final collector.
7. Grease with hermetic perimetre of a semicircular sealing insert and bottom edges of semicircular sections of a new lining from a forward cover, then establish a cover of a head of cylinders.
8. Establish газораспределительный a belt with accompanying components.
9. Restore initial connection of communication and electric lines. Connect and adjust a cable () a drive throttle заслонки.
10. Establish the central cover of protection ВВ of electroconducting.
11. Having replaced sealing rings, connect both fuel lines.
12. Establish assemblage of an air cleaner with an air inlet. Connect a branch pipe сапуна.
13. Replace impellent oil and the oil filter.
14. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
15. Connect a negative wire to the battery.
16. Start the engine and warm up it to normal working temperature (the thermostat should open), then modify in appropriate way level of a cooling liquid in a radiator.
17. Check up installations of turns of idling and a corner of an advancing of ignition. In case of need make corresponding updatings.
18. After definitive cooling of the engine once again check up level of a cooling liquid.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Dump pressure in the power supply system.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove an air cleaner in gathering with an air inlet.
4. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

5. Disconnect a gas cable. Give fixture of basic arms and take away тросовую assemblage aside.
6. Remove a branch pipe сапуна.
7. Mark and disconnect from the throttle case vacuum lines.
8. Disconnect (and at once закупорьте) a line of giving of fuel.
9. Disconnect electroconducting from the compressor of a central air of air, the gauge-switch of pressure of system of hydrostrengthening of a wheel (ГУР), the oxygen gauge (О2), the gauge of temperature of a cooling liquid (ECT) and the gauge of a measuring instrument of temperature of the engine, the gauge of absolute pressure in the pipeline (MAP), the gauge of temperature of soaked up air (IAT), the gauge of position throttle заслонки (TPS), the gauge of position of a camshaft (CMP), electromagnetic valve EGR, the electromotor of a drive of the device of stabilisation of turns of idling (IAC), injectors of injection of fuel and the ignition coil.
10. Remove the central cover of protection ВВ of electroconducting and disconnect candle wires.

11. Disconnect hoses охладительного a path and отболтите a casing of the thermostat from the engine.

12. Remove the top cover газораспределительного a belt.
13. Achieve correct combination of all provided adjusting labels.
14. A wire fix газораспределительный a belt on a camshaft cogwheel, then remove the last.
15. Remove a cover of a head of cylinders and take a semicircular sealing insert.
16. Disconnect a basic arm from assemblage of the inlet pipeline.
17. Give самоконтрящиеся nuts and disconnect a reception pipe of system of release of the fulfilled gases from a final collector. Remove a sealing lining.
18. Operating strictly in a certain order, in three steps, release bolts of fastening of a head.

Extraction of bolts of fastening of a head is convenient for making by means of a magnet.


19. Remove from the block of cylinders a head and its sealing lining.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a head and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.

2. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics.

3. Estimate a condition of fixing bolts, replace the bolts which length exceeds value of 99.4 mm.
4. Before installation slightly grease a carving part of bolts with liquid lubricating oil. Under heads enclose washers (a facet outside).
5. Accurately establish a head on the block.

6. Screw fixing bolts and, it is strict in a certain order, in three steps, tighten them with demanded effort (78 H•м - Specifications see)

7. Replace a sealing lining and connect a reception pipe to a final collector. Tighten fixture with demanded effort (44 H•м).
8. Establish a thermostat casing. Screw three fixing bolts and tighten them with demanded effort (24 H•м).
9. Connect to the thermostat hoses охладительного a path.
10. Grease with hermetic perimetre of a semicircular sealing insert and bottom edges of semicircular sections of a new lining from a forward cover, then establish a cover of a head of cylinders.
11. Establish газораспределительный a belt with accompanying components.

On forget to untie a belt from a camshaft cogwheel.

12. Restore initial connection of communication and electric lines. Connect and adjust a cable () a drive throttle заслонки.
13. Establish the top cover газораспределительного a belt.
14. Establish on the inlet pipeline a basic arm, screw fixing bolts and tighten them with demanded effort (30 H•м).
15. Connect electroconducting to gauges O2, ECT, MAP, IAT, TPS and CMP, and also to compressor K/V, the gauge-switch of pressure ГУР, приводному to motor IAC, injection injectors, the coil of ignition and electromagnetic valve EGR.
16. Connect ВВ electroconducting and establish a protective cover of candle wires.
17. Having replaced sealing rings, connect fuel lines.
18. Establish an air cleaner with an air inlet. Connect a branch pipe сапуна.
19. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
20. Connect a negative wire to the battery.


Engines of 3.0 l DOHC

Removal

 PERFORMANCE ORDER

1. Dump pressure in the power supply system.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove sleeves of air inlets.
5. Remove assemblage of the inlet pipeline with the delivery chamber (see Has undressed Removal and installation of the inlet pipeline).
6. Remove a final collector (see Has undressed Removal and installation of a final collector).
7. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
8. Remove a branch pipe сапуна.
9. Remove the central cover of protection ВВ of electroconducting and disconnect wires from spark plugs.
10. Remove covers of heads of cylinders.
11. Remove a cogwheel of an inlet camshaft.
12. Remove a back cover газораспределительного a belt.
13. Remove the ignition coil.
14. Disconnect hoses and remove a thermostat casing.
15. Disconnect from a forward head a branch pipe of an admission of water.

16. Operating in an order, the return shown on an illustration, in three steps release bolts of fastening of a head of cylinders.

17. Remove a head and its sealing lining.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of heads and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics.

3. Accurately establish a head on the block.

4. Having enclosed washers (a facet upwards), screw fixing bolts and, it is strict in a certain order, in three steps, in regular intervals tighten them with demanded effort (105 115 H•м).

5. Having replaced a sealing ring, connect to a head a branch pipe of an admission of water. Screw fixing bolts and tighten them with demanded effort (12 15 H•м).
6. Having replaced sealing linings, establish on the regular place a thermostat casing. Screw fixing bolts and tighten them with effort 17 20 H•м.
7. Connect to the thermostat hoses охладительного a path and reliably fix their new collars.
8. Establish the ignition coil, having tightened bolts of its fastening with demanded effort (10 H•м).
9. Establish a back cover of drive ГРМ, - the demanded effort of a tightening of bolts of a cover makes 24 H•м.
10. Establish cogwheels of an inlet camshaft.
Screw a fixing bolt and tighten it with demanded effort (90 H•м).

11. Grease with hermetic bottom edges of a cover of a head of cylinders. Screw fixing bolts and, operating strictly in a certain order, in regular intervals tighten them with demanded effort (5 6 H•м).

12. Connect candle wires and establish the central cover of protection ВВ of electroconducting. Screw fixing bolts and tighten them with demanded effort (3 H•м).
13. Connect a branch pipe сапуна.
14. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
15. Establish assemblage of a final collector (see Has undressed Removal and installation of a final collector).
16. Having replaced sealing linings, establish assemblage of the inlet pipeline with the delivery chamber (see Has undressed Removal and installation of the inlet pipeline).
17. Establish sleeves of air inlets.
18. Make replacement of impellent oil and the oil filter (see the Head of Adjustment and routine maintenance).
19. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
20. Connect a negative wire to the battery.
21. Adjust a gas cable.
22. Start the engine, warm up it to normal working temperature and check up installations of turns of idling and a corner of an advancing of ignition. In case of need make corresponding updatings.
23. After definitive cooling of the engine once again check up level of a cooling liquid.


Engines of 3.0 l SOHC

Removal

 PERFORMANCE ORDER

1. Dump pressure in the power supply system.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove an air inlet sleeve.
5. Remove assemblage of the inlet pipeline with the delivery chamber (see Has undressed Removal and installation of the inlet pipeline).
6. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
7. Remove cogwheels of camshafts and a back cover газораспределительного a belt.
8. Remove a basic arm of the steering pump.

At dismantle of a head of a back row of cylinders remove, accordingly, a basic arm of the generator.

9. Disconnect a branch pipe of an admission of water.
10. Remove assemblage of a blowing-off tube.
11. Remove a cover of a head of cylinders.

12. Operating in an order, the return shown on an illustration, in three steps release bolts of fastening of a head of cylinders.

13. Remove a head and its sealing lining.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of heads and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Lay on the block a new sealing lining (identification marks upwards).

The lining keeps within dry, without application of any hermetics.

3. Accurately establish a head on the block.
4. Having enclosed washers (a facet upwards), screw fixing bolts and, it is strict in a certain order, in three steps, in regular intervals tighten them with demanded effort (105 115 H•м).
5. Grease with hermetic bottom edges of semicircular sections, establish a cover of a head of cylinders on the block. Screw fixing bolts and in regular intervals tighten them with demanded effort (9 H•м).
6. Establish assemblage of a blowing-off tube.
7. Connect a branch pipe of an admission of water. Establish basic arms of the generator and-or the steering pump.
8. Establish a back cover газораспределительного a belt and cogwheels of camshafts. Screw bolts of fastening of cogwheels and tighten them with demanded effort (90 H•м).
9. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
10. Having replaced sealing linings, establish assemblage of the inlet pipeline with the delivery chamber (see Has undressed Removal and installation of the inlet pipeline).
11. Establish a final collector (see Has undressed Removal and installation of a final collector).
12. Establish an air inlet sleeve.
13. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
14. Connect a negative wire to the battery.
15. Start the engine, warm up it to normal working temperature and check up installations of turns of idling and a corner of an advancing of ignition. In case of need make corresponding updatings.
16. After definitive cooling of the engine once again check up level of a cooling liquid.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

3. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
4. Remove the inlet pipeline and a final collector.
5. Remove candle wires.
6. Remove covers of heads of cylinders.
7. Remove the central section of a back cover газораспределительного a belt.
8. In three steps release bolts of fastening of a head of cylinders.
9. Remove a head and its sealing lining.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of heads and the block of cylinders, completely having removed with them traces of hermetic and a material of an old lining. In summary wipe surfaces the rags moistened in acetone.
2. Having replaced a sealing lining, accurately establish a head on the block.
3. In three steps, in regular intervals tighten bolts of fastening of a head with demanded effort (103 113 H•м).
4. Establish the central section of a back cover газораспределительного a belt.
5. Having replaced sealing linings, establish covers of heads of cylinders. Screw fixing bolts and tighten them with demanded effort (3 4 H•м).
6. Connect candle wires.
7. Establish the inlet pipeline and a final collector.
8. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
9. Establish all other, acting in film for the purpose of providing of access, components.
10. Fill in in the engine a fresh cooling liquid (see the Head of Adjustment and routine maintenance).
11. Connect a negative wire to the battery.