Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the oil pump

Details of installation of the oil pump on l models 1.5

1 — Полнопоточный the oil filter
2 — the Drain stopper
3 — the Sealing washer
4 — the Pallet картера
5 — Маслозаборник with the mesh filter
6 — the Sealing lining
7 — Заглушка редукционного the valve
8 — the Sealing washer

9 — the Spring редукционного the valve
10 — Плунжер редукционного the valve
11 — the Epiploon
12 — the Case of pump assemblage
13 — the Sealing lining
14 — the Cover of the case of the pump
15 — the External rotor of the pump
16 — the Internal rotor of the pump


Details of installation of the oil pump on l models 1.8

1 — Полнопоточный the oil filter
2 — the Drain stopper
3 — the Sealing washer
4 — the Pallet картера
5 — Маслозаборник with the mesh filter
6 — the Sealing lining
7 — Заглушка редукционного the valve
8 — the Spring редукционного the valve

9 — Плунжер редукционного the valve
10 — the Epiploon
11 — the Case of pump assemblage
12 — the Sealing ring
13 — the Cover of the case of the pump
14 — the External rotor of the pump
15 — the Internal rotor of the pump


Details of installation of the oil pump on l models 3.0

1 — the Right rack of transmission
2 — the Left rack of transmission
3 — the Gauge-switch of pressure of oil
4 — the Oil filter
5 — the Basic arm of the oil filter
6 — the Sealing lining of an arm of the oil filter
7 — the Drain stopper
8 — the Sealing washer
9 — the Pallet картера
10 — Маслозаборник with the mesh filter
11 — the Sealing lining

12 — Заглушка
13 — the Spring редукционного the valve
14 — Плунжер редукционного the valve
15 — the Epiploon of a cranked shaft
16 — the Case of the oil pump
17 — the Sealing lining
18 — the Cover of the oil pump
19 — the External rotor of the oil pump
20 — the Internal rotor of the oil pump


Details of installation of the oil pump on l models 3.5

1 — the Block of a measuring instrument of pressure of oil
2 — the Oil filter
3 — the Basic arm of the oil filter
4 — the Sealing lining
5 — the Drain stopper
6 — the Sealing washer
7 — the Bottom section of the pallet картера
8 — the Cover
9 — the Top section of the pallet картера
10 — Маслоотражающая a plate
11 — Маслозаборник
12 — the Sealing lining
13 — Маслоотражающая a plate

14 — Заглушка
15 — the Spring редукционного the valve
16 — Плунжер редукционного the valve
17 — the Epiploon of a cranked shaft
18 — the Case of the oil pump
19 — the Sealing ring
20 — the Cover of the oil pump
21 — the External rotor of the oil pump
22 — the Internal rotor of the oil pump
N — Replace


Engines of 1.5 l and 1.8 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the oil pump on models 1.5 of l and 1.8 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Merge impellent oil.
5. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера wooden брусок).
6. Remove an arm of a forward support of a suspension bracket of the power unit and belts of a drive of auxiliary units.
7. Remove the top and bottom sections of a cover of drive ГРМ.
8. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt) and a cogwheel of a cranked shaft.
9. Remove the pallet картера (see Has undressed Removal and pallet installation картера the engine) and маслозаборник with the mesh filter (do not forget about linings).
10. Turn out bolts of fastening of a forward cover (case) the pump, - pay attention, that bolts have various length and at assemblage should be established strictly on the former places.
11. Remove pump assemblage.
12. Remove a back cover of pump assemblage.
13. Take from the pump case internal and external rotors.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of components of pump assemblage and the engine block, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Plentifully grease both rotors of the pump with pure impellent oil and lay them in the case of pump assemblage, having tracked for observance of correctness of a direction of rotation of components.
3. Establish a back cover of the pump. Screw fixing bolts and tighten them with demanded effort (10 H•м).
4. Grease with impellent oil components редукционного the valve and establish them in a demanded order on the regular place. Screw заглушку and tighten it with demanded effort (45 H•м).
5. Replace a forward epiploon of a cranked shaft, plentifully having greased sealing sponges of a new element with pure impellent oil.
6. Having replaced a lining, establish pump assemblage on the engine block. Screw fixing bolts and tighten them with demanded effort (14 H•м).
7. Establish маслозаборник with the mesh filter, - tighten fixing bolts with effort 19 H•м.
8. Establish into place the pallet картера (see Has undressed Removal and pallet installation картера the engine).
9. Establish a cogwheel of a cranked shaft and газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt). Establish covers of drive ГРМ. Establish приводные belts and an arm of a forward support of a suspension bracket of the power unit.
10. Fill in in the engine fresh impellent oil of a corresponding grade, correct image having modified its level.
11. Connect a negative wire to the battery. Start the engine and check up it on presence of signs of development of leaks.


Engines of 1.6 l, 2.0 l and 2.4 l

After pump dismantle before installation it is necessary to fill its cavity with technical vaseline, - do not use any alternative greasings!


Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Result the engine in position ВМТ of the end of a step of compression of the piston of the first cylinder.
3. Поддомкратьте the car also establish it on props. Merge impellent oil.
4. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера wooden брусок).
5. Remove an arm of a forward support of a suspension bracket of the power unit and belts of a drive of auxiliary units.
6. Remove the top and bottom sections of a cover of drive ГРМ.
7. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt) and a cogwheel of a cranked shaft.
8. Disconnect electroconducting and remove the gauge of a measuring instrument of pressure of oil.
9. Remove полнопоточный the oil filter and its basic arm.
10. Remove the pallet картера (see Has undressed Removal and pallet installation картера the engine) and маслозаборник with the mesh filter, - do not forget to remove also sealing linings.

11. By means of special adaptation MD998162 take заглушку from a forward cover of the engine.

12. Turn out a stopper from a wall of the block of the engine, - into the released aperture for the purpose of fixing of a balancing shaft enter крестовую a screw-driver with a sting in diameter of 8 mm.

13. Turn out a bolt of fastening of a conducted gear wheel of the pump to a balancing shaft.
14. Turn out bolts of fastening of a forward cover of pump assemblage.

In case of need the balancing shaft can be taken together with a pump cover.

15. Remove the cover of the pump located behind a forward cover of the engine. Take from pump assemblage leading and conducted gear wheels.


Installation

 PERFORMANCE ORDER

1. Carefully wash out and dry the removed components. Lay gear wheels in a forward casing of the pump and manually check up freedom of their rotation. Make sure of absence of regional deterioration of surfaces of covers contacting to gear wheels.
2. Carefully smooth out interfaced surfaces of components of pump assemblage and the engine block, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.

3. Achieve correct combination of adjusting labels, plant leading and conducted gear wheels on the regular places in forward section of the case of pump assemblage.

4. Establish a pump cover. Screw fixing bolts and tighten them with demanded effort (18 H•м).
5. By means of approaching оправки plant in the forward case a new epiploon of a cranked shaft.
6. Lay a new lining of forward section of the case of pump assemblage. For the purpose of protection of an epiploon against damage plant on a forward pin of a cranked shaft directing adaptation MD998285, - slightly grease external edge directing with impellent oil.
7. Press forward section of pump assemblage to a lining, temporarily having tightened its fixing bolts.
8. Having replaced a lining, establish the oil filter on a basic arm. Screw fixing boats (do not forget to enclose a washer) and tighten them with demanded effort (19 H•м).
9. Having passed 8-millimetric крестовую a screw-driver in an aperture in the block, fix a balancing shaft.
10. Plant a leading gear wheel of the pump on a pin of the left balancing shaft and tighten a bolt of its fastening with effort 37 H•м.
11. Having planted in a flute on forward section of the case a new sealing ring, establish заглушку, having tightened it with effort 24 Н m by means of special head MD998162.
12. Having replaced a lining, establish into place маслозаборник.
13. Carefully having wiped interfaced surfaces and having imposed a hermetic pillow, establish the pallet картера on the engine block (see Has undressed Removal and pallet installation картера the engine). Fix the pallet holders, having tightened bolts of fastening of the last with effort 7 H•м.
14. Establish the block of a measuring instrument and the gauge-switch of pressure of oil, restore initial connection of electroconducting.
15. Establish into place маслоохладитель, screw fixing bolts and tighten them with demanded effort (43 H•м).

16. Definitively tighten bolts of fastening of forward section of the case of the pump with demanded effort.

17. Establish the new oil filter.
18. Fill in in the engine necessary quantity of engine oil of a demanded grade.
19. Connect a negative wire to the battery.
20. Check up pressure of oil and make sure of absence of signs of development of its leaks.


Engines of 3.0 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the oil pump on l models 3.0 are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Merge impellent oil.
5. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера wooden брусок).
6. Remove an arm of a forward support of a suspension bracket of the power unit and belts of a drive of auxiliary units.
7. Remove the top and bottom sections of a cover of drive ГРМ.
8. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt) and a cogwheel of a cranked shaft.
9. Remove the pallet картера (see Has undressed Removal and pallet installation картера the engine) and маслозаборник with the mesh filter (do not forget about linings).
10. Turn out bolts of fastening of a forward cover (case) the pump, - pay attention, that bolts have various length and at assemblage should be established strictly on the former places.
11. Remove pump assemblage.
12. In case of need remove a back cover of pump assemblage and take from the pump case internal and external rotors.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of components of pump assemblage and the engine block, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Plentifully grease both rotors of the pump with pure impellent oil and lay them in the case of pump assemblage, having tracked for observance of correctness of a direction of rotation of components.
3. Establish a back cover of the pump. Screw fixing bolts and tighten them with demanded effort (10 H•м).
4. Grease with impellent oil components редукционного the valve and establish them in a demanded order on the regular place. Screw заглушку and tighten it with demanded effort (45 H•м).
5. Replace a forward epiploon of a cranked shaft, plentifully having greased sealing sponges of a new element with pure impellent oil.
6. Having replaced a lining, establish pump assemblage on the engine block. Screw fixing bolts and tighten them with demanded effort (14 H•м).
7. Establish маслозаборник with the mesh filter, - tighten fixing bolts with effort 19 H•м.
8. Establish into place the pallet картера (see Has undressed Removal and pallet installation картера the engine).
9. Establish a cogwheel of a cranked shaft and газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt). Establish covers of drive ГРМ.
10. Establish приводные belts and an arm of a forward support of a suspension bracket of the power unit.
11. Fill in in the engine fresh impellent oil of a corresponding grade, correct image having modified its level.
12. Connect a negative wire to the battery. Start the engine and check up it on presence of signs of development of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the oil pump on l models 3.5 are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Merge impellent oil.
5. Remove локер protection of a wheel arch.
6. Remove a transitive nozzle of the oil filter.
7. Remove the top and bottom sections of the pallet картера.
8. Remove bottom маслоотражающую a plate, маслозаборник and top маслоотражающую a plate.
9. Turn out fixing bolts and remove the case of the oil pump.
10. Remove a cover of the oil pump.
11. Mark adjusting position of rotors, then take them from pump assemblage.
12. Take an epiploon of a cranked shaft from the landing nest in moulding of the case of the oil pump.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of components of pump assemblage and the engine block, completely having removed with them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Plant a new epiploon of a cranked shaft in a reception nest in the case of the oil pump.
3. Grease rotors with pure impellent oil, achieve combination of adjusting labels, then plant components in the case of pump assemblage.
4. Establish a pump cover screw fixing bolts and tighten them with demanded effort (10 H•м).
5. Impose on an interfaced surface of pump assemblage a pillow of hermetic in the thickness of 3 mm. Press the pump to the engine block, screw fixing bolts and tighten them with demanded effort (14 H•м).
6. Establish top маслоотражающую a plate and маслозаборник (do not forget to replace a lining). Tighten bolts of fastening of a plate with effort 10 H•м, маслозаборника - 18 H•м.
7. Plant bottom маслоотражающую a plate in the top section of the pallet картера. Screw fixing bolts and tighten them with demanded effort (11 H•м).
8. Establish pallet sections картера on the engine block (see Has undressed Removal and pallet installation картера the engine).
9. Having replaced a lining, establish a transitive nozzle of the oil filter, - the big fixing bolts are tightened with effort 41 H•м, smaller - 23 H•м.
10. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt) and covers of drive ГРМ.
11. Establish приводные belts and an arm of a forward support of a suspension bracket of the power unit.
12. Fill in in the engine fresh impellent oil of a corresponding grade, correct image having modified its level (see the Head of Adjustment and routine maintenance).
13. Connect a negative wire to the battery.
14. Start the engine and check up it on presence of signs of development of leaks.