Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the water pump

Details of installation of the water pump on models Mirage equipped with the engine of 1.5 l (4G15)

1 — the Pulley of the water pump
2 — the Basic arm of the steering pump (model with the wheel hydraulic booster)
3 — the Basic arm of the generator
4 — the Remote plug натяжителя
5 — the Spring натяжителя

6 — Натяжитель газораспределительного a belt
7 — the Water pump
8 — the Sealing lining
9 — the Sealing ring


Details of installation of the water pump on models Mirage equipped with the engine of 1.8 l (4G93)

1 — the Back cover of drive ГРМ

2 — the Water pump


Details of installation of the water pump on the engine of 2.0 l DOHC

1 — the Basic arm of the generator
2 — the Water pump

3 — the Sealing lining
4 — the Sealing ring


Details of installation of the water pump on models 3.0 of l DOHC

1 — the Water pump
2 — the Sealing lining
3 — the Inlet air line
4 — the Branch pipe of connection top радиаторного a hose
5 — the Branch pipe of release of water
6 — the Sealing lining
7 — Contact sockets of a plait of electroconducting
8 — the Branch pipe of connection of a hose of system of heating

9 — the Branch pipe of connection of a hose of a water path And
10 — the Branch pipe of connection of a hose of a water path
11 — the Branch pipe of connection bottom радиаторного a hose
12 — a thermostat Casing
13 — the Sealing lining
14 — the Branch pipe of an admission of water
15 — the Sealing ring


Engines of 1.5 l and 1.8 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 1.5 l and 1.8 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove protection elements картера.
5. Release a bolt of a collar of fastening of a hose of system of hydrostrengthening of a wheel.
6. Remove belts of a drive of auxiliary units.
7. Prop up the engine тележечным a jack and remove an arm of a support of a suspension bracket of the power unit.
8. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
9. Remove a basic arm of the steering pump.
10. Remove a basic arm of the generator.
11. Turn out fixing bolts and remove assemblage of the water pump, its sealing lining, and also a sealing ring штуцерного a socket (ов) a branch pipe of an admission of water.

Bolts of fastening of the water pump have various length, - try to remember an exact site of each of fixture elements.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assemblage of the water pump and the engine block, then wipe their rags moistened in acetone.
2. On l models 1.5 establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is supposed to moisten slightly only a ring before planting by water.

3. On l models 1.8 impose on an interfaced surface of the pump a continuous pillow of hermetic in the thickness 2.5 3.0 mm, then press pump assemblage to the engine, screw and tighten fixing bolts with demanded effort (24 H•м).

Pump installation should be made within no more than 15 minutes after hermetic drawing! Refuelling of system of cooling and engine start can be carried out after not less hour after pump installation!

4. On l models 1.5 establish assemblage of the water pump on the engine (do not forget to replace a sealing lining), screw fixing bolts and tighten them with demanded effort (25 H•м), - try not to admit displacement of pump assemblage in the course of a fixture tightening.
5. Installation of the remained components is made in an order, the return to an order of their dismantle.
6. Fill in in system a fresh cooling liquid.
7. Connect the battery, start the engine, warm up it to normal working temperature and modify level of a cooling liquid in a radiator. Check up cooling system on presence of signs of development of leaks.
8. After engine cooling once again check up level of a cooling liquid.


Engines of 1.6 l and 2.0 l (SOHC and DOHC)

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 2.0 l DOHC are presented on an illustration, on other engines the picture looks similarly.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
5. In case of need remove from pump assemblage a basic arm of the generator.
6. In case of need remove a back cover of drive ГРМ.
7. Turn out fixing bolts and remove assemblage of the water pump and its sealing lining. Remove a sealing ring.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assemblage of the water pump and the engine block, then wipe their rags moistened in acetone.
2. Establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is supposed to moisten slightly only a ring before planting by water.

3. Establish assemblage of the water pump on the engine (do not forget to replace a sealing lining), screw fixing bolts and tighten them with demanded effort (12 25 H•м), - try not to admit displacement of pump assemblage in the course of a fixture tightening. Establish on pump assemblage a basic arm of the generator, screw a fixing bolt and tighten it with demanded effort (24 H•м).
4. If removed, establish into place a back cover газораспределительного a belt.
5. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
6. Installation of the remained components is made in an order, the return to an order of their dismantle.
7. Fill in in system a fresh cooling liquid.
8. Connect the battery, start the engine, warm up it to normal working temperature and modify level of a cooling liquid in a radiator. Check up cooling system on presence of signs of development of leaks.
9. After engine cooling once again check up level of a cooling liquid.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

3. Remove protection elements картера.
4. Release a bolt of a collar of fastening of a hose of system of hydrostrengthening of a wheel.
5. Remove belts of a drive of auxiliary units.
6. Prop up the engine тележечным a jack and remove an arm of a support of a suspension bracket of the power unit.
7. Remove belts of a drive of auxiliary units. Turn out fixing bolts and remove a pulley of the water pump.

8. Remove a basic arm натяжителя a belt of a drive of compressor K/V.
9. Remove forward covers of drive ГРМ.
10. Remove gear belts of drive ГРМ and a balancing shaft (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).

11. Remove an intermediate roller of a belt of a drive of compressor K/V and its (roller) a basic arm.

12. Remove a basic arm of the generator.

13. Turn out fixing bolts and remove assemblage of the water pump, its sealing lining, and also a sealing ring штуцерного a socket (ов) a branch pipe of an admission of water.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assemblage of the water pump and the engine block, then wipe their rags moistened in acetone.

2. Estimate a condition of blades of a rotor of the water pump, in case of revealing of signs of deterioration or damages replace pump assemblage.

3. Establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is supposed to moisten slightly only a ring before planting by water.


4. Establish assemblage of the water pump on the engine (do not forget to replace a sealing lining), screw fixing bolts and tighten them with demanded effort (bolts with marks 4 on a head - with effort 14 H•м, bolts with marks 7 - with effort 24 H•м), - try not to admit displacement of pump assemblage in the course of a fixture tightening.

5. Establish an arm of an intermediate roller of a belt of a drive of compressor K/V and a roller.
6. Establish gear belts of drive ГРМ and a balancing shaft (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
7. Establish belts of a drive of auxiliary units.
8. Establish an arm of a support of a suspension bracket of the power unit.
9. Establish protection elements картера.
10. Installation of the remained components is made in an order, the return to an order of their dismantle.
11. Fill in in the engine a fresh cooling liquid.
12. Connect the battery, start the engine, warm up it to normal working temperature and modify level of a cooling liquid in a radiator. Check up cooling system on presence of signs of development of leaks.
13. After engine cooling once again check up level of a cooling liquid.


Engines of 3.0 l and 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 3.0 l DOHC are presented on an accompanying illustration, on other engines the picture looks similarly.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove protection elements картера.
5. Prop up the engine тележечным a jack and remove an arm of a support of a suspension bracket of the power unit.
6. Remove газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
7. Disconnect the hoses brought to pump assemblage охладительного a path.
8. Remove a basic arm of the generator.
9. Turn out fixing bolts and remove assemblage of the water pump, its sealing lining, and also sealing rings штуцерного a socket of a branch pipe of an admission of water.

Bolts of fastening of the water pump have various length, - try to remember an exact site of each of fixture elements.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assemblage of the water pump and the engine block, then wipe their rags moistened in acetone.
2. Establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is supposed to moisten slightly only a ring before planting by water.

3. Establish assemblage of the water pump on the engine (do not forget to replace a sealing lining), screw fixing bolts and tighten them with demanded effort (24 H•м), - try not to admit displacement of pump assemblage in the course of a fixture tightening.
4. Connect to the pump hoses охладительного a path.
5. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
6. Establish belts of a drive of auxiliary units.
7. Fill in in system a fresh cooling liquid.
8. Connect the battery, start the engine, warm up it to normal working temperature and modify level of a cooling liquid in a radiator. Check up cooling system on presence of signs of development of leaks.
9. After engine cooling once again check up level of a cooling liquid.