+ Identification numbers of the car
+ Options and routine maintenance
- The engine
- Removal/installation of the power unit, dismantle of components
The general information
Removal and engine installation
Removal and installation of a cover of a head of cylinders
Removal and installation of assemblages of a drive of valves
Removal and thermostat installation
Removal and installation of the inlet pipeline
Removal and installation of a final collector
Removal and installation турбокомпрессора
Removal and installation of a radiator of system of cooling (all models)
Removal and installation of the fan of system of cooling of the engine
Removal and installation of the water pump
Removal and installation of a head of cylinders
Removal and pallet installation картера the engine
Removal and installation of the oil pump
Removal and installation демпфера крутильных fluctuations of a cranked shaft
Removal and installation of a cover of drive ГРМ and газораспределительного a belt
Replacement of a forward epiploon of a cranked shaft
Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
Removal and installation of a balancing shaft
Replacement of a back epiploon of a cranked shaft
Removal and installation of a flywheel/privodnogo of a disk
+ Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Onboard electric equipment
Removal and engine installation
· Prepare container for reception of merged working liquids;
· Think over a method of marks of all disconnected lines of communication (a wire, hoses, tubes, etc.);
· Prepare accurately marked capacities for folding of removed fixture and small details;
· Think over a way of fixing of transmission after its branch from the engine;
· In case of need in advance make a discharge of a refrigerator path of a central air of air in the conditions of a specialised workshop. If system lines are not disconnected, отболтите and take aside compressor K/V;
· Think over a method of fixing of the power unit for a while отдавания fixture of support of its suspension bracket (if the unit is equipped by eyes for fastening of lifting slings, is better to take advantage лебедкой);
· Think over a way of fixing of the engine removed from the car (a workbench, the assembly stand, the wooden blocks laid on a floor).
Remember that gasoline is extremely an inflammable liquid! At work with power supply system components observe all taken measures of fire safety. Do not smoke! Do not come nearer to a place of work with open fire or the redurable not protected by a lamp shade! Do not make system service in the premises equipped working on natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget, that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to suppose fuel hit on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilt fuel and do not put the rags impregnated with PETROLEUM PRODUCTS near to sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before to start a detachment of fuel lines, dump residual pressure in system. At service of components of the power supply system put on goggles. Constantly hold near at hand the class fire extinguisher In!
Removal and installation
1. Dump pressure in the power supply system (see the Head of the Power supply system and release).
2. Disconnect a negative wire from the battery.
If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!
3. At a corresponding complete set of the car remove protection elements картера.
4. Lead round a marker loopy laths, give fixture and remove a cowl of an impellent compartment.
5. Remove assemblage of an air cleaner with the air sleeves connected to it.
6. Empty system of cooling of the engine, disconnect hoses and remove a radiator, a broad tank and, at a corresponding complete set, - assemblage of the built in cooler of system of a turbo-supercharging.
In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!
7. Remove assemblage of transmission and, at a corresponding complete set, a distributing box.
8. Mark and disconnect following lines of communication:
· a gas Cable;
· Hoses of system of heating of salon;
· Vacuum hoses of the servo-driver of the brake amplifier;
· Fuel lines;
· Tyres of grounding of the engine;
· Electroconducting of gauges of temperature and pressure and impellent oil;
· Electroconducting of the gauge of temperature of system EGR;
· Electroconducting of the electromotor of system of stabilisation of turns of idling;
· Electroconducting of fuel injectors;
· Electroconducting of the power transistor;
· Electroconducting of the coil and the ignition distributor;
· generator Electroconducting;
· Electroconducting of the gauge-switch of pressure of a liquid of hydrostrengthening of a wheel;
· system K/V Electroconducting;
· Electroconducting of the gauge-switch of temperature of a coolant of system K/V;
· Electroconducting of the condenser of system K/V.
9. Throw off приводной a belt and remove compressor K/V, take assemblage aside and fix it, not disconnecting from it refrigerator lines.
10. Remove assemblage of the steering pump, take her aside and fix, not disconnecting hydraulic lines.
11. Give nuts of fastening of a reception pipe of system of release of the fulfilled gases to a final collector. Separate a reception pipe and remove a sealing lining.
12. Connect to elevating eyes of the power unit lifting slings лебедки (take care of reliability of fixing of slings).
13. Hang out the power unit on лебедке, completely having unloaded with support of its suspension bracket.
14. Remove a forward and back jet emphasis of the engine.
15. Remove the left support of the power unit with the arm.
16. Once again make sure, that all lines of communication are disconnected from the engine, then slowly take assemblage from a motor compartment of the car.
1. Lower the engine in a motor compartment of the car and screw fixture of arms and support of a suspension bracket of the power unit. Track correctness of adjustment of an emphasis of arms.
2. Establish into place transmission and, at a corresponding complete set, a distributing box.
3. The further assemblage is made in an order, the return to an order of dismantle of components. Pay attention to following moments:
· do not forget to replace collars and sealing rings штуцерных connections of lines of giving and fuel return;
· do not forget to replace a lining of a connecting flange of a reception pipe of system of release;
· do not forget to fill in in the engine demanded quantity of engine oil and cooling liquid;
4. In summary warm up the engine to normal working temperature and check up it on presence of signs of development of leaks of working liquids.
5. Check up correctness of installation of a corner of an advancing of ignition, in case of need make corresponding updating (see the Head of Adjustment and routine maintenance).
6. Make car trial runs, then once again check up levels of working liquids.