Mitsubishi Galant

1. Details of installation of a cover and components of drive ГРМ on models 1.5 of l 1990 ч 1994 of вып. Are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove protection elements картера.
4. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок). Remove belts of a drive of auxiliary units.
5. In case of need remove a broad tank of system of cooling.
6. Slightly raise the engine on a jack and remove an arm of a forward support of the power unit. Remove arms натяжителя and pulleys of the water pump and a cranked shaft.
7. Turn out fixing screws and remove the top and bottom sections of a forward cover of drive ГРМ.
8. With a chalk or a paint mark a rotation direction газораспределительного a belt, ослабьте натяжитель and remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ!

9. Remove the remote plug, a spring and assemblage натяжителя.
10. Attentively examine a belt from different directions on presence of cracks, attritions, traces of pollution by oil and other defects. Manually estimate freedom of rotation of a tension roller.

1. Establish on the block of the engine assemblage натяжителя with a spring and the remote plug.

2. Achieve correct combination of adjusting labels of cogwheels of distributive and cranked shaft that should guarantee engine reduction in position ВМТ of the end of a step of compression of the piston of the first cylinder.

3. Keeping the corresponding party of a belt tense, put on it cogwheels of distributive and cranked shaft.
4. For a belt tension will make a cogwheel of a camshaft effort in a direction counter-clockwise and make sure of correctness of combination of adjusting labels.
5. Release axial and lock bolts натяжителя, - the belt weak point should get out at the expense of developed by a spring натяжителя efforts.
6. Tighten at first lock, then axial bolts натяжителя.

The tightening of an axial bolt to the first can lead to deployment натяжителя and, accordingly, to belt easing!

7. Turn a cranked shaft clockwise. Ослабьте at first axial, then lock bolts натяжителя, having allowed a spring to choose the remained weak point of a belt. Again tighten bolts in a corresponding order (see above), - this time with demanded effort (20 ч 27 H•м).
8. Check up correctness of effort of a tension of a belt for what, holding a tension roller, press direct run of a belt in the middle the big finger, - by firm pressing the belt should cave in on the size approximately equal of 1/4 sizes of a head of a lock bolt (see in the same place).

Remember that belt pulling can lead to occurrence of a howling sound at engine work!

9. Establish to the place of a cover of drive ГРМ and all other components acting in film for the purpose of providing of access.
10. Connect a negative wire to the battery.

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove protection elements картера.
3. Having turned the engine clockwise, result it in position ВМТ of the end of a step of compression of the piston of the first cylinder.
4. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок). Remove clamp К/В, an arm of a forward support of the power unit and belts of a drive of auxiliary units.
5. Remove a pulley of a cranked shaft.
6. Turn out fixing screws and remove the top and bottom sections of a forward cover of drive ГРМ.
7. With a chalk or a paint mark a rotation direction газораспределительного a belt. Ослабьте натяжитель also fix it in this position.
8. Remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ!

9. In case of need remove the remote plug, a spring and assemblage натяжителя.
10. Attentively examine a belt from different directions on presence of cracks, attritions, traces of pollution by oil and other defects. Manually estimate freedom of rotation of a tension roller.
11. Establish on the block of the engine assemblage натяжителя with a spring and the remote plug.

12. Achieve correct combination of adjusting labels of cogwheels of distributive and cranked shaft that should guarantee engine reduction in position ВМТ of the end of a step of compression of the piston of the first cylinder.

13. Keeping the corresponding party of a belt tense, put on it cogwheels of distributive and cranked shaft.
14. For a belt tension will make a cogwheel of a camshaft effort in a direction counter-clockwise and make sure of correctness of combination of adjusting labels.
15. Release axial and lock bolts натяжителя, - the belt weak point should get out at the expense of developed by a spring натяжителя efforts.
16. Tighten at first lock, then axial bolts натяжителя.

The tightening of an axial bolt to the first can lead to deployment натяжителя and, accordingly, to belt easing!

17. Turn a cranked shaft clockwise. Ослабьте at first axial, then lock bolts натяжителя, having allowed a spring to choose the remained weak point of a belt. Again tighten bolts in a corresponding order (see above), - this time with demanded effort (24 H•м).
18. Establish to the place of a cover of drive ГРМ, screw fixing bolts and tighten them with demanded effort (10 ч 11 H•м).
19. Establish all other components acting in film for the purpose of providing of access.
20. Connect a negative wire to the battery.

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove protection elements картера.
3. In case of need remove a broad tank of system of cooling.
4. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок) and remove an arm of a support of the power unit.
5. Remove belts of a drive of auxiliary units, arms натяжителя both pulleys water наоса and a cranked shaft.
6. Turn out fixing screws and remove the top and bottom sections of a forward cover of drive ГРМ.

7. Having turned the engine clockwise, result it in position ВМТ of the end of a step of compression of the piston of the first cylinder, - cogwheels of camshafts should be developed by landing pins upwards (adjusting labels will appear at level of an interfaced surface of a head of cylinders). With a chalk or a paint mark a rotation direction газораспределительного a belt.

8. Remove automatic натяжитель and external gear (газораспределительный) a belt.
9. Remove a roller and the lever натяжителя, an intermediate roller, a cogwheel of the oil pump, a special washer, a flange and the remote plug.
10. Remove internal натяжитель an internal gear belt of a drive of a balancing shaft. Trace remove a belt.

1. Achieve correct combination of adjusting labels of cogwheels of cranked and balancing shaft, then establish a gear belt of a drive of a balancing shaft (internal).
2. Keeping натяжитель fingers, press a belt on the centre, completely having chosen a weak point, then tighten a bolt натяжителя.
3. Check up correctness of adjustment of a tension of a belt: at firm pressing an average part of the longest run the deflection size should make approximately 5 ч 7 mm. In case of need repeat adjustment.
4. Plant on a pin of a cranked shaft a flange, a cogwheel газораспределительного a belt and a washer.

The flange is established from a cogwheel of an internal gear belt. Screw a fixing bolt and tighten it with demanded effort (110 ч 130 H•м).

5. For installation of a cogwheel of the oil pump enter крестовую a screw-driver with a sting in diameter of 8 mm into a special aperture in the left wall of the block of cylinders (preliminary take заглушку). Having blocked a screw-driver a balancing shaft, tighten a fixing nut with demanded effort (50 ч 60 H•м).
6. With the help рожкового the key which has been put on on лыски, 2nd between necks 2nd and 3rd bearings, fix a camshaft from проворачивания and tighten a bolt of fastening of its cogwheel with demanded effort (80 ч 100 H•м).

If лыски between necks of the specified bearings are absent, the cogwheel can be blocked with the help вильчатого a key.

7. Cautiously wring out inside a rod automatic натяжителя so that the adjusting aperture in it was combined with an aperture the block of cylinders. For rod fixing pass in an aperture a wire.
8. Plant a roller on the lever натяжителя. Achieve, that штифтовое the aperture in an axis of a tension roller has appeared to the left of the central bolt and manually tighten last.
9. At installation газораспределительного a belt develop cogwheels of camshafts landing pins upwards and adjusting labels to each other (labels should appear at level of an interfaced surface of a head).

At отпускании a cogwheel of a final camshaft it will be developed on one tooth counter-clockwise, that it is necessary to take into consideration at belt planting!

On cogwheels of camshafts it is provided after the gauge-switch adjusting labels. At installation of a wheel of a final shaft it is necessary to be guided by a label located on the right at the top position of a pin, at installation of a wheel of an inlet shaft, - on a label located at the left (a pin also above).

10. Achieve correct combination of adjusting labels of cogwheels of a cranked shaft and the oil pump.
11. Take заглушку and pass in an aperture in a wall of the block of cylinders крестовую a screw-driver with a sting in diameter of 8 mm, - if the screw-driver is entered approximately on 60 mm, hence, the balancing shaft occupies correct position. If it is possible to enter a screw-driver not more deeply than on 20 ч 25 mm, turn a cogwheel of the oil pump on one full turn and repeat attempt. Leave a screw-driver entered into an aperture.

Infringement of correctness of position of a balancing shaft is fraught with development of vibrations at engine work.

12. Throw with a gear belt a cogwheel of an inlet camshaft and fix its two spring clips.
13. Get a belt on a cogwheel of a final camshaft, - by means of two keys achieve correct combination of adjusting labels. For belt fixing again take advantage of pair clips.
14. Fill a belt under an intermediate roller, then pull it on cogwheels of the oil pump and a cranked shaft, in summary having filled under a roller натяжителя. Remove clips.
15. Develop натяжитель clockwise and tighten the central bolt. Make sure in correctness of combination of adjusting labels.
16. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it in a starting position, having achieved demanded combination of all adjusting labels, the engine should appear in position ВМТ of the end of a step of compression of the piston of the first cylinder.
17 Release the central bolt, then by means of tool MD998738 and динамометрического a key create on натяжителе twisting moment 2.6 ч 2.8 H•м and again tighten a bolt.
18 Screw the special tool in an arm of the left support of the power unit so that it has nestled on the lever натяжителя. Screw the tool a little more and take a wire fixing automatic натяжитель. Remove the special tool.
19 Turn a cranked shaft on two full turns clockwise, allow to components to take seat within nearby 15 minutes, then measure size выступания automatic натяжителя (distance between the lever натяжителя and the case automatic натяжителя). Demanded value makes 3.8 ч 4.5 mm. In case of need repeat adjustment.
20 If tension adjustment газораспределительного a belt is made on the engine established on the car, to make measurement of the specified backlash it is not obviously possible. In such situation it is necessary to resort to an alternative method:

· Screw tool MD998738, having pressed its end face to the lever натяжителя;
· Screw the tool a little more, утапливая a pusher натяжителя, count quantity of turns of the tool required that the lever натяжителя has nestled on the case automatic натяжителя, - the rating value makes 2.5 ч 3 turns;
· Establish rubber заглушку in a back cover of drive ГРМ.
21 Establish sections of a forward cover and the other components which were acting in film for the purpose of providing of access.
22 Connect a negative wire to the battery.

2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove protection elements картера.
4. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок). Remove an arm of a support of a suspension bracket of the power unit.
5. Remove belts of a drive of auxiliary units, arms of a tension roller and pulleys of the water pump and a cranked shaft.
6. Turn out fixing screws and remove the top and bottom sections of a forward cover of drive ГРМ.
7. Remove газораспределительный a belt, an external cogwheel of a cranked shaft and a dividing flange.
8. Remove натяжитель a gear belt of a drive of a balancing shaft, then a internal belt.
9. Remove a pulley of a cranked shaft.
10. With a chalk or a paint mark a rotation direction газораспределительного a belt. Ослабьте натяжитель also fix it in this position.

2. Put on a belt cogwheels so that its top part has been tense. Check up correctness of combination of adjusting labels.
3. Establish a tension roller and shift it manually so that long run of a belt has caved in approximately on 6 mm.
4. Having blocked a pulley from проворачивания, tighten a fixing bolt with demanded effort (20 H•м) and once again check up deflection size.
5. Take away натяжитель газораспределительного a belt against the stop towards the water pump and tighten bolts. Press the top end of a spring to the case of the water pump.
6. Achieve combination of adjusting labels of cogwheels of distributive and cranked shaft and the oil pump with reciprocal labels on a forward casing.

There is a 50 percent probability of infringement of correctness of installation of a balancing shaft (180-degree displacement) despite correct combination of all labels that will lead to appreciable increase of level of vibrations at engine work. In order to avoid a similar situation try to concern with all attentiveness performance listed below procedures!

7. Before installation газораспределительного a belt make sure of correctness of orientation of the left (back) balancing shaft (a cogwheel of the oil pump): · Take заглушку from a back wall of the block of cylinders and pass in opened aperture a core in diameter of 8 mm; · At correct combination of labels the core should enter on depth about 60 mm. If it is not possible to enter a core more deeply than on 25 mm, the cogwheel of the oil pump should be turned on one full turn; · Make sure of correctness of combination of labels; · Leave a core entered into an aperture for the purpose of fixing of a balancing shaft.

8. Put on a belt cogwheels at first a cranked shaft, then the oil pump, - track, that all weak point has appeared from an arrangement натяжителя.
9. Make sure of correctness of combination of adjusting labels. If everything is all right, ослабьте a fixing bolt натяжителя, having allowed the last to choose a belt weak point.
10. Take a core fixing a balancing shaft and turn a cranked shaft so that the camshaft cogwheel has promoted on two teeth, - thus натяжитель will automatically adjust effort of a tension of a belt.

Realisation attempts регулриовки a belt are manually fraught with occurrence of a howling sound at engine work!

11. Tighten at first bottom, then top fixing/remote bolts.
12. Check up correctness of adjustment of effort of a tension of a belt, - the size of a deflection of its longest run by firm pressing by the big finger should make about 13 mm.
13. Installation of covers of drive ГРМ and other components acting in film with a view of providing of access is made in an order, the return to an order of their dismantle. Track, that in a flute on interfaced surfaces of covers all provided sealing elements have been planted.
14. Connect a negative wire to the battery.

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove protection elements картера.
3. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок). Remove an arm of a support of a suspension bracket of the power unit.
4. Remove belts of a drive of auxiliary units.
5. Remove a tension roller приводного a belt.
6. Remove pulleys of the water pump and a cranked shaft.
7. Turn out a carving hairpin from an arm of a support of a suspension bracket of the power unit and remove covers of drive ГРМ.

8. Turn the engine clockwise before combination of adjusting labels.

9. Release the central bolt of a tension roller.
10. With a chalk or a paint mark a rotation direction газораспределительного a belt. Take away натяжитель towards the water pump and remove a belt.
11. By means of special tool MV9g67 block a cogwheel of a cranked shaft from проворачивания and give the central bolt of its fastening. By means of stripper МВ998778 dismantle a cogwheel.
12. With a chalk or a paint mark a direction of rotation of a gear belt of Century
13. Release the central bolt натяжителя and remove a belt.

1. Plant a cogwheel on a pin of a cranked shaft, block it from проворачивания by means of tool MV9g67 and tighten the central fixing bolt with demanded effort (108 ч 127 H•м).

2. Achieve correct combination of adjusting labels on a cogwheel In a cranked shaft and a wheel of a balancing shaft.

3. Put on cogwheels V.Otvedite's internal belt a tension roller to the left, having arranged it on the centre over a fixing bolt.
4. Having turned away a roller clockwise towards a cranked shaft, choose a weak point of a belt and tighten a fixing bolt with effort 19 H•м, - in order to avoid an excessive tension of a belt, try not to admit displacement of a roller in the course of a bolt tightening. At correct adjustment of a tension the belt should cave in approximately on 5 ч 7 mm by firm pressing it the big finger on a site in the middle between cogwheels.
5. Establish an external cogwheel of a cranked shaft. Slightly oil a fixing bolt, screw it and tighten with effort 108 ч 127 H•м.
6. By means of a vice wring out a pusher automatic натяжителя and fix it in this position, having entered a special finger in the combined apertures.
7. Establish assemblage automatic натяжителя on the engine.
8. Achieve correct combination of adjusting labels of cogwheels distributive and cranked shaft and the oil pump.
9. After correct combination of a label of a cogwheel of the oil pump take заглушку from a wall of the block of cylinders and enter into the released aperture a core in diameter about 8 mm, - the core should enter into an aperture not less, than on 60 mm, otherwise a pump cogwheel it is necessary to turn once and to enter a core repeatedly. Leave a core entered into an aperture before the termination of performance of procedure of installation of a belt.
10. Put on газораспределительный a belt a cogwheel of an inlet camshaft and fix its clip.
11. Put on a belt a cogwheel of a final camshaft.
12. Check up correctness of an arrangement of adjusting labels concerning an interfaced surface of a head of cylinders, - in case of need make corresponding updating with the help of pair wrenches. Fix a belt on the second wheel one more clip.
13. Get a belt under an intermediate roller, then pull it on cogwheels of the oil pump and a cranked shaft, in summary having filled under a roller натяжителя.
14. Develop a tension roller so that штифтовые apertures have appeared below and slightly press it to a belt tape.
15. Screw the special tool in an arm of the left support of a suspension bracket of the power unit so that its end has rested against the lever натяжителя. Screw the tool a little more and take a pin blocking automatic натяжитель. Remove the special tool and tighten the central bolt with demanded effort (48 H•м).
16. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it in a starting position, achieving correct combination of adjusting labels.
17. Ослабьте the central bolt also establish on a roller натяжителя special tool MD998767. Put to a roller twisting moment directed counter-clockwise in 3.5 H•м and tighten the central bolt with demanded effort (48 H•м), - try not to admit displacement of a roller in the course of a bolt tightening.
18. Turn a cranked shaft on two full turns clockwise and again achieve correct combination of adjusting labels.
19. Having given to components to take seat within not less than 15 minutes, measure size выступания a pusher automatic натяжителя, - demanded value makes 2.8 ч 4.8 mm. In case of need again ослабьте the central bolt also repeat adjustment procedure.
20. Establish to the place of a cover of drive ГРМ and all other components acting in film for the purpose of providing of access.
21. Connect a negative wire to the battery.

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove ВВ wires from an arm on the top cover.
3. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

4. Remove fan assemblage (ов) systems of cooling with casings (see Has undressed Removal and installation of the fan of system of cooling of the engine) and приводные belts of auxiliary units.
5. In case of need remove a radiator (see Has undressed Removal and installation of a radiator of system of cooling (all models)).

6. Remove assemblage of the top support of a suspension bracket of the power unit.

7. Remove the top section of a forward cover of drive ГРМ.

8. Remove the steering pump, the generator, the compressor of the conditioner of air, a tension roller and corresponding basic arms.

9. Remove pulleys of the water pump and a cranked shaft.
10. Turn out fixing screws and remove the bottom section of a cover газораспределительного a belt.

11. If the belt () is subject to a reuse, mark a direction of its rotation.

12. Remove external gear (газораспределительный) a belt. Отболтите from the block also remove assemblage натяжителя.

13. Remove an external cogwheel of a cranked shaft and a dividing flange.

14. Отболтите from the block also remove натяжитель an internal gear belt (a belt of a drive of a balancing shaft). Remove an internal belt.

15. Special tools of type SST MB9g67-01 will be necessary for removal of a cogwheel of a camshaft and MIT308239.

1. Establish into place a cogwheel of camshafts. The demanded effort of a tightening of the central bolt makes 90 H•м.
2. Achieve combination of adjusting labels of cogwheels of a belt of a drive of a balancing shaft with reciprocal indexes on a forward casing. Put on a belt cogwheels so that all weak point has gathered in its bottom part. Once again check up correctness of combination of labels.
3. Establish натяжитель so that the axis of its roller has appeared above and more to the left of an adjusting bolt.
4. Hands take away a roller upwards so that long run of a belt by firm pressing it the big finger caved in approximately on 6 mm.
5. Having blocked a roller in this position from проворачивания, tighten a bolt with demanded effort (20 H•м). If the roller at отпускании is displaced, hence, a belt will pull excessively hardly.

6. Establish натяжитель газораспределительного a belt, take away it against the stop to the water pump and temporarily tighten bolts. Rest the top end of a spring against the pump case. Achieve combination of adjusting labels of cogwheels of drive ГРМ with reciprocal indexes on a forward casing. There is a 50 percent probability of infringement of correctness of installation of a balancing shaft (180-degree displacement) despite correct combination of all labels that will lead to appreciable increase of level of vibrations at engine work. In order to avoid a similar situation try to concern with all attentiveness performance listed below procedures!

7. Before installation газораспределительного a belt make sure of correctness of orientation of the left balancing shaft (a cogwheel of the oil pump):

· Check up correctness of combination of a label of a cogwheel of the oil pump with the reciprocal index on a forward casing;
· Take заглушку from the left wall of the block of cylinders around starter fastening;
· Pass in opened aperture a core in diameter of 8 mm;
· At correct combination of labels the core should enter on depth about 60 mm. If it is not possible to enter a core more deeply than on 25 mm, the cogwheel of the oil pump should be turned on one full turn;
· Make sure of correctness of combination of labels;
· Leave a core entered into an aperture for the purpose of fixing of a balancing shaft.
8. Put on a belt cogwheels at first a cranked shaft, then - the oil pump and, at last, - a camshaft. Track, that all weak point has gathered from placing of a tension roller, - opposite run of a belt should remain tense.
9. Check up correctness of combination of adjusting labels if everything is all right, release a fixing bolt натяжителя, having allowed a roller to nestle on a tape of a belt and to choose a taking place weak point.
10. Take a core keeping a balancing shaft, then turn a cranked shaft clockwise so that the camshaft cogwheel was displaced on two teeth, - thus there should be an automatic adjustment of effort of a tension of a belt.

Attempts of realisation of adjustment of a belt are manually fraught with its pulling, that usually leads to occurrence of a howling sound at engine work!

11. Tighten fixing bolts (at first bottom, then top remote).

If at проворачивании a cranked shaft during adjustment of a tension of a belt there will be a sensation of resistance, procedure should be suspended immediately, in order to avoid damage of valves at their casual contact to pistons.

12. Check up correctness регулриовки belt tension, - by firm pressing by the big finger in the middle of direct run of a tape (between wheels of a camshaft and the oil pump) last should cave in approximately on 13 mm.
13. Establish the bottom section of drive ГРМ, - track, that all provided sealing linings have been planted.
14. Establish pulleys of the water pump and a cranked shaft.
15. Establish the top section of a forward cover of drive ГРМ.
16. Establish the steering pump, the generator, the compressor of the conditioner of air, a tension roller, basic arms and other components acting in film for the purpose of providing of access.
17. Establish a radiator and assemblage of the fan of system of cooling with a protective casing (Sections Removal and installation of a radiator of system of cooling (all models) and Removal and installation of the fan of system of cooling of the engine see).
18. Fix candle wires in a basic arm on the top cover.
19. Fill in in the engine a fresh cooling liquid of a demanded grade (see the Head of Adjustment and routine maintenance).
20. Connect a negative wire to the battery.
21. Start the engine and check up it on presence of signs of development of leaks.

1. Details of installation of a cover and components of drive ГРМ on models 3.0 of l 1990 ч 1994 of вып. Are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove protection elements картера.
4. Remove an actuation mechanism of a control system in the speed (темпостата).
5. Remove belts of a drive of auxiliary units (see the Head of Adjustment and routine maintenance).
6. Remove assemblage натяжителя a belt of a drive of the compressor of the conditioner of air.
7. Remove a basic arm натяжителя.
8. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок) and remove an arm of a support of a suspension bracket of the power unit.
9. Disconnect electroconducting from the gauge-switch of pressure of the steering pump. Remove the pump, take him aside, not disconnecting hydraulic lines, and tie up a wire.
10. Remove a pulley of a cranked shaft.
11. Remove a lateral cover of drive ГРМ.
12. Remove top and the bottom section of a forward cover of drive ГРМ.
13. With a chalk or a paint mark a rotation direction газораспределительного a belt, ослабьте натяжитель and remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ!

14. Make sure of correctness of combination of labels ВМТ of cogwheels of drive ГРМ.
15. Ослабьте a bolt натяжителя also remove газораспределительный a belt. If натяжитель does not require removal, take him aside as it is possible further from the engine and fix in this position, having tightened a bolt.
16. If натяжитель will act in film, mark correct adjusting position of its spring, - at assemblage it should be established similarly. Отболтите натяжитель also remove it together with a spring.

1. If removed, establish натяжитель, connect the top end of a spring to a finger on the case of the water pump, the bottom end fix in original position. Establish cogwheels of both camshafts, - track combination of adjusting labels. Having turned a cranked shaft, achieve combination of an adjusting label with the reciprocal index on the case of the oil pump.
2. Put on газораспределительный a belt a cogwheel of a cranked shaft and keeping its corresponding party tense, throw with a belt tape a wheel of a forward camshaft.
3. Get a belt under приводной a face of the water pump, then pull it on a cogwheel of a back camshaft and fill under a roller натяжителя.
4. Turn a forward camshaft counter-clockwise, achieving a belt tension on a site between cogwheels of the given and cranked shaft. If during belt installation has occurred рассовмещение adjusting labels, repeat procedure.
5. Establish on a cogwheel of a cranked shaft directing flange.
6. Release a bolt натяжителя and allow a spring to choose a belt weak point.
7. Turn a cranked shaft on two full turns clockwise, again having achieved combination of adjusting labels, then tighten a bolt a lock bolt натяжителя with demanded effort (29 H•м). Check up correctness of adjustment of a tension of a belt by means of a special measuring instrument. At device connection to a belt tape on a site in the middle between cogwheels of back distributive and cranked shaft the indication should make (230 ч 310 H•м).
8. Establish covers of drive ГРМ, - track, that on interfaced surfaces of sections all sealing linings provided by a design have been planted.
9. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (150 ч 160 H•м).
10. Establish a basic arm of the engine.
11. Establish the steering pump and connect electroconducting to the gauge-switch of pressure ГУР.
12. Establish an arm of a support of a suspension bracket of the power unit and get away from under the engine a jack.
13. Establish tension rollers and belts of a drive of auxiliary units.
14. Establish an actuation mechanism темпостата.
15. Establish protection elements картера.
16. Connect a negative wire to the battery.
17. Make car trial runs.

1. Result the piston of the first cylinder in position ВМТ of the end of a step of compression.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action! In order to avoid not authorised operation of pillows of safety start procedure performance after not less than 90 seconds after a battery detachment!

3. Remove a protection element картера.
4. Remove the pump and draught of a drive темпостата.
5. Remove the generator.
6. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок) and remove an arm of a support of a suspension bracket of the power unit.
7. Remove forward covers of drive ГРМ.
8. With a chalk or a paint mark a rotation direction газораспределительного a belt, ослабьте натяжитель and remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ!

9. Make sure, that the engine still is in position ВМТ and adjusting labels are properly combined.
10. Release the central bolt of a tension roller and отболтите assemblage automatic натяжителя.

Automatic натяжитель requires reinstallation!

11. Remove газораспределительный a belt.
12. A wrench having blocked a camshaft from проворачивания, remove from it a cogwheel.
13. Clamp assemblage automatic натяжителя in a vice with soft sponges.

From the back party of assemblage натяжителя is available acting заглушка, - in order to avoid its casual damage enclose under sponges of a vice a washer of a corresponding thickness.

14. Slowly drown a rod натяжителя before combination of adjusting apertures.
15. Pass in the combined apertures a wire in the thickness of 1.4 mm, liberate assemblage натяжителя from a vice and establish it on the engine. Screw fixing bolts and tighten them with demanded effort (24 H•м).

Before installation of an interfaced surface натяжителя it is necessary to smooth out carefully, a carving part of old bolts to grease with hermetic. At replacement of bolts hermetic is put only on those which hats are not marked by a white paint.

1. If removed, establish натяжитель. Connect the top end of a spring to a finger on the case of the water pump, bottom fix on assemblage натяжителя, having got it it is strict in former adjusting position.
2. Make sure of correctness of combination of adjusting labels of both camshafts.
3. Turn a cranked shaft so that its adjusting label was combined by the reciprocal index on a forward cover.
4. Put on газораспределительный a belt a cogwheel of a cranked shaft, then, keeping its corresponding party tense, get a tape of a belt a cogwheel of a forward (left) camshaft.
5. Fill a belt under приводной a roller of the water pump, then pull it on a cogwheel of a back (right) camshaft. In summary fill a belt tape under a tension roller.
6. Release a lock bolt of a regulator and slightly press натяжитель to a belt tape. Make sure of correctness of combination of all adjusting labels.
7. Turn a cranked shaft on two full turns clockwise, in summary again having achieved combination of labels.
8. Tighten a lock bolt натяжителя with demanded effort (26 H•м).
9. Establish sections of a cover of drive ГРМ and all other components acting in film for the purpose of providing of access.
10. Connect a negative wire to the battery.
11. Make car trial runs.

1. Result the engine in position ВМТ of the end of a step of compression of the piston of the first cylinder.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove protection elements картера.
4. Remove an actuation mechanism of a control system in the speed (темпостата).
5. Remove the generator.
6. Remove an air hose and a tube.
7. Remove assemblage натяжителя and a belt of a drive of the steering pump.
8. Remove a pulley of a cranked shaft.
9. Disconnect electroconducting from the gauge of level of a brake liquid.
10. Remove the top section of a cover of drive ГРМ.
11. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок) and remove an arm of a support of a suspension bracket of the power unit.
12. Remove an intermediate roller of a belt of a drive of generator/compressor K/V.
13. Remove a basic arm of the engine.

Fixing bolts have various length and at assemblage should be established strictly on the former places.

14. Remove the bottom section of a forward cover of drive ГРМ, - try to remember adjusting position of fixing bolts.
15. With a chalk or a paint mark a rotation direction газораспределительного a belt, ослабьте натяжитель and remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ! Make sure, that the engine on the former is in position ВМТ.

16. Ослабьте a bolt натяжителя also remove a belt.
17. Remove assemblage натяжителя.

1. If the rod automatic натяжителя is completely put forward, make its reinstallation:

· Place assemblage натяжителя in a vice with soft sponges;
· Slowly compressing sponges of a vice, drown a rod of combination of its aperture with an aperture in the cylinder;
· Having passed in the combined apertures a piece of a rigid wire, fix a rod in the drowned position;
· Take assemblage from a vice.
2. Not taking a wire, establish натяжитель on the engine.
3. If correctness of combination of adjusting labels has appeared is broken, make described below manipulation.

Try not to push fingers between spokes of cogwheels as the last can unexpectedly be turned under the influence of the effort developed клапанными by springs!

· Achieve a correct arrangement of an adjusting label of a cogwheel of a cranked shaft, then turn a wheel on 2 teeth clockwise for the purpose of elimination of risk of contact of the piston with the valve at проворачивании camshafts;
· Serially achieve a correct arrangement of adjusting labels of cogwheels of each of camshafts.

At simultaneous opening of inlet and final valves of one cylinder they can cling the friend to the friend, therefore, in case of occurrence of the slightest resistance it is necessary to correct position of the second camshaft at once;

· Again achieve combination of distributive labels of a cranked shaft, then turn last on 1 tooth counter-clockwise, having prepared thereby wheels to installation газораспределительного a belt.
4. Installation газораспределительного a belt is made in a following order (at once fix a belt on cogwheels of camshafts spring clips):

· 1 - a cogwheel of a final camshaft of a forward head of cylinders;
· 2 - a cogwheel of an inlet camshaft of a forward head of cylinders;
· 3 - приводной a roller of the water pump;
· 4 - a cogwheel of an inlet camshaft of a back head of cylinders;
· 5 - a cogwheel of a final camshaft of a back head of cylinders;
· 6 - an intermediate roller;
· 7 - a cogwheel of a cranked shaft;
· 8 - a roller натяжителя.
5. Develop a roller натяжителя so that apertures in its finger have appeared directly over the central bolt, then press a roller to a tape of a belt and simultaneously tighten the central bolt.
6. Make sure of correctness of combination of adjusting labels and remove clips fixing a belt.
7. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it back, again having achieved correct combination of labels.
8. Ослабьте the central bolt of a tension roller. By means of the special adaptation of type MD998767 and динамометрического a key put to a roller twisting moment in 10 H•м and again tighten a bolt (track that in the course of a bolt tightening натяжитель it was not turned).
9. Take fixing a rod automatic натяжителя a wire.
10. Turn a cranked shaft on two full turns clockwise and allow to components to take seat within not less than 5 minutes. Check up freedom of a course of an adjusting finger in an aperture натяжителя.
11. Measure size выступания automatic натяжителя (distance between the lever натяжителя and its case). Demanded value makes 3.8 ч 4.5 mm. If the result of measurement falls outside the limits an admissible range, repeat adjustment procedure.
12. Establish on the engine the bottom section of a cover of a lobby of drive ГРМ, - track, that all sealing linings provided by a design have been established.
13. Establish a basic arm of the engine, - track, that all bolts all bolts have been established strictly on the former places, - a working surface раззенкованного a bolt preliminary grease, tighten a bolt slowly.
14. Establish an intermediate roller.
15. Establish an arm of a support of a suspension bracket of the power unit, lower a jack and take it from under the engine.
16. Establish into place the top section of a cover of a lobby of drive ГРМ, - track, that all sealing linings provided by a design have been established.
17. Connect electroconducting to the gauge of level of a brake liquid.
18. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (180 ч 190 H•м).
19. Establish assemblage натяжителя and a belt of a drive of the steering pump.
20. Establish an air hose and a tube.
21. Establish the generator.
22. Establish an actuation mechanism темпостата.
23. Establish protection elements картера.
24. Connect a negative wire to the battery.
25. Make car trial runs.

1. Result the engine in position ВМТ of the end of a step of compression of the piston of the first cylinder.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

In order to avoid not authorised operation of pillows of safety, start performance of procedure not less than in 90 seconds after battery switching-off!

3. Remove protection elements картера.
4. Remove an actuation mechanism of a control system in the speed (темпостата).
5. Remove the generator.
6. Remove an air hose and a tube.
7. Remove assemblage натяжителя and a belt of a drive of the steering pump.
8. Remove a pulley of a cranked shaft.
9. Disconnect electroconducting from the gauge of level of a brake liquid.
10. Remove the top section of a cover of drive ГРМ.
11. Prop up the engine тележечным a jack (for the purpose of loading distribution lay between a head of a jack and the pallet картера the engine wooden брусок) and remove an arm of a support of a suspension bracket of the power unit.
12. Remove an intermediate roller of a belt of a drive of generator/compressor K/V.
13. Remove a basic arm of the engine.

Fixing bolts have various length and at assemblage should be established strictly on the former places.

14. Remove the bottom section of a forward cover of drive ГРМ, - try to remember adjusting position of fixing bolts.
15. With a chalk or a paint mark a rotation direction газораспределительного a belt, ослабьте натяжитель and remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ! Make sure, that the engine on the former is in position ВМТ.

16. Ослабьте a bolt of a tension roller also remove a belt.

In order to avoid damage of valves at their blow about the bottoms of pistons do not suppose проворачивания cogwheels of camshafts at removed газораспределительном a belt!

17. Turn out fixing bolts and remove assemblage automatic натяжителя.

1. Cock a rod automatic натяжителя:

· Place assemblage натяжителя in a vice with soft sponges;
· Slowly compressing sponges of a vice, drown a rod of combination of its aperture with an aperture in the cylinder;
· Having passed in the combined apertures a piece of a rigid wire in diameter of 1.4 mm, fix a rod in the drowned position;
· Take assemblage from a vice.
2. Not taking a wire, establish натяжитель on the engine. Screw fixing bolts and tighten from with demanded effort (24 H•м).
3. Achieve a correct arrangement of an adjusting label of a cogwheel of a cranked shaft, then turn a wheel on 1 tooth counter-clockwise.
4. Achieve combination of adjusting labels of camshafts.
5. Installation газораспределительного a belt is made in a following order (at once fix a belt on cogwheels spring clips):

· 2 - a cogwheel inlet races - пределительного a shaft of a forward head of cylinders;
· 3 - приводной a roller water on соса;
· 4 - a cogwheel of an inlet camshaft back - it of a head of cylinders;
· 5 - a cogwheel of a final camshaft back - it of a head of cylinders;
· 6 - a roller натяжителя;
· 7 - a cogwheel of a cranked shaft;
· 8 - an intermediate roller.
6. Make sure of correctness of combination of labels of a cranked shaft, then press a roller натяжителя to a belt tape. After the belt weak point will be chosen, tighten a bolt натяжителя.
7. Develop a roller натяжителя so that apertures in its finger have appeared directly over the central bolt.
8. Make sure of correctness of combination of adjusting labels and remove clips fixing a belt.
9. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it back, again having achieved correct combination of labels.
10. Ослабьте the central bolt of a tension roller. By means of the special adaptation of type MD998767 and динамометрического a key put to a roller twisting moment in 10 H•м and again tighten a bolt, - this time with demanded effort (49 H•м) (track that in the course of a bolt tightening натяжитель it was not turned).
11. Turn a cranked shaft on two full turns clockwise and allow to components to take seat within not less than 5 minutes. Check up freedom of a course of an adjusting finger in an aperture automatic натяжителя.
12. Take fixing a rod натяжителя a wire.
13. Measure size выступания automatic натяжителя (distance between the lever натяжителя and its case). Demanded value makes 3.8 ч 4.5 mm. If the result of measurement falls outside the limits an admissible range, repeat adjustment procedure.
14. Establish on the engine the bottom section of a cover of a lobby of drive ГРМ, - track, that all sealing linings provided by a design have been established.
15. Establish a basic arm of the engine, - track, that all bolts all bolts have been established strictly on the former places, - a working surface раззенкованного a bolt preliminary grease, tighten a bolt slowly.
16. Establish an intermediate roller.
17. Establish an arm of a support of a suspension bracket of the power unit, lower a jack and take it from under the engine.
18. Establish into place the top section of a cover of a lobby of drive ГРМ, - track, that all sealing linings provided by a design have been established.
19. Connect electroconducting to the gauge of level of a brake liquid.
20. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (180 ч 190 H•м).
21. Establish assemblage натяжителя and a belt of a drive of the steering pump.
22. Establish an air hose and a tube.
23. Establish the generator.
24. Establish an actuation mechanism темпостата.
25. Establish protection elements картера.
26. Connect a negative wire to the battery.
27. Make car trial runs.

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Empty cooling system.

In order to avoid reception of burns, start performance of the listed works only after definitive cooling of system! Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth!

3. Remove belts of a drive of auxiliary units.
4. Remove the top casing of a radiator.
5. Remove assemblage of the fan with приводным a pulley.
6. Отболтите the steering pump from the basic arm, not disconnecting hydraulic hoses take the pump aside and fix its wire. Remove a basic arm of the pump.
7. Remove a basic arm of the fan of system of cooling.
8. On some models for providing of access to bolts of fastening of the bottom section of a forward cover of drive ГРМ it is necessary to remove a pulley of a cranked shaft.
9. Turn out fixing bolts and remove the top and bottom covers of drive ГРМ.
10. Disconnect electroconducting from the gauge of position of a cranked shaft (CKP).
11. By means of special tools MV9g67-01 and MD998754 remove a pulley from a pin of a cranked shaft.

12. Carefully wipe adjusting labels on cogwheels of drive ГРМ pure rags. Also achieve their correct combination.

13. With a chalk or a paint mark a rotation direction газораспределительного a belt, ослабьте натяжитель and remove a belt.

Try not to admit hit of a cooling liquid or impellent oil on a surface газораспределительного a belt or cogwheels of drive ГРМ! Track correctness of combination of labels.

14. Ослабьте the central bolt of a tension roller also remove газораспределительный a belt.
15. Remove assemblage automatic натяжителя, a tension roller and the lever натяжителя.
16. Keeping camshafts from проворачивания a suitable key, give fixing bolts and remove corresponding cogwheels.

1. Establish into place a pulley of a cranked shaft and turn a cogwheel of the last on three teeth clockwise, having resulted thereby the engine in position little bit further ВМТ the end of a step of compression of the piston of the first cylinder.
2. If removed, establish into place cogwheels of camshafts. Tighten fixing bolts with demanded effort (88 H•м).
3. Achieve combination of adjusting labels of cogwheels of camshafts of the left and right heads of cylinders. A wrench block cogwheels from проворачивания.
4. Plant a belt on cogwheels of camshafts of the right head of cylinders and fix it with the help of pair writing clips.
5. Get газораспределительный a belt under приводной a roller of the water pump.
6. Make sure of correctness of combination of labels of cogwheels of camshafts of the left head of cylinders, put on wheels a belt and fix it with the help of pair spring writing clips.
7. Get a belt under an intermediate roller.
8. Turn a cranked shaft on one full turn counter-clockwise and again achieve combination of adjusting labels.
9. Get a belt under a tension roller.
10. Develop a roller штифтовым an aperture upwards, press it to a tape of a belt and tighten a lock bolt with effort 48 H•м.
11. Slowly turn a cranked shaft on two full turns clockwise before combination of adjusting labels. Remove four clips, fixing a belt on cogwheels of camshafts.
12. Establish to the place of a cover of drive ГРМ.
13. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (150 H•м).
14. Establish on the engine all components acting in film for the purpose of maintenance, - operate in an order, the return to an order of their dismantle.
15. Fill in in cooling system a fresh mix of a demanded grade (see the Head of Adjustment and routine maintenance).
16. Connect a negative wire to the battery.
17. Start the engine and check up it on presence of signs of development of leaks.