Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a final collector

Details of installation of a final collector on l models 1.5

1 — the Cover And a final collector
2 — the Oxygen gauge (federal models 1992 and 1993 of вып.)
3 — the Elevating eye of the power unit
4 — the Final collector
5 — the Cover In a final collector
6 — the Sealing lining

7 — the Hose of a water path
8 — the Branch pipe of an admission of water
9 — the Sealing ring
10 — the Water pump
11 — the Sealing lining


Details of installation of a final collector on l models 1.8

1 — the Oxygen gauge (federal models 1992 and 1993 of вып.)
2 — Cover А* of a final collector
3 — the Arm In a final collector (front-wheel models 1992 вып. (Since November inclusive) *
4 — the Arm And a final collector (front-wheel models 1992 вып. (Since November inclusive) *
5 — the Arm of a final collector (front-wheel models 1992 вып. (Till October inclusive)

6 — Final коллектор*
7 — the Cover In a final collector (federal models 1992 and 1993 of вып.)
8 — the Sealing lining

* The form can change depending on a year of release of model


Details of installation of a final collector on models 2.0 of l SOHC

1 — Щуп measurements of level of oil
2 — the Directing tube measuring щупа
3 — the Sealing ring
4 — the Thermofilter
5 — the Elevating eye of the power unit
6 — the Final collector

7 — the Sealing lining
8 — the Branch pipe of an admission of water
9 — the Sealing ring
10 — the Water pump
11 — the Sealing lining


Details of installation of a final collector on models 1.6 of l and 2.0 l DOHC without a turbo-supercharging

1 — Щуп measurements of level of oil
2 — the Directing tube measuring щупа
3 — the Sealing ring
4 — the Thermofilter And
5 — the Thermofilter In
6 — the Elevating eye of the power unit

7 — the Final collector
8 — the Sealing lining
9 — the Branch pipe of an admission of water
10 — the Sealing ring
11 — the Water pump
12 — the Sealing lining


Details of installation of a final collector on models 2.0 of l DOHC with a turbo-supercharging

1 — Щуп measurements of level of oil
2 — the Directing tube measuring щупа
3 — the Sealing ring
4 — the Thermofilter And
5 — the Thermofilter In
6 — the Final branch pipe
7 — the Sealing lining
8 — the Final air branch pipe
9 — the Sealing lining
10 — the Water branch pipe In
11 — Масловозвратная a tube
12 — the Sealing lining
13 — Assemblage турбокомпрессора
14 — the Sealing lining
15 — the Ring
16 — Маслопровод
17 — the Water branch pipe

18 — Турбокомпрессор
19 — the Elevating eye of the power unit
20 — the Final collector
21 — the Sealing lining
22 — the Water branch pipe
23 — the Water hose
24 — the Water hose
25 — the Branch pipe of an admission of water
26 — the Sealing ring
27 — the Water pump
28 — the Sealing lining


Details of installation of a final collector on models 3.0 of l SOHC

1 — Щуп measurements of level of oil
2 — the Directing tube measuring щупа
3 — the Sealing ring
4 — the Thermofilter
5 — the Right elevating eye of the power unit
6 — the Right final collector
7 — the Sealing lining
8 — the Left thermofilter (the Californian models on 1993 вып. And federal models on 1994 вып.)
9 — the Arm
10 — the Left final collector (the Californian models on 1993 вып. And federal models on 1994 вып.)
11 — the Left final collector (the Californian models since 1994 вып. And federal models since 1995 вып.)
12 — the Sealing lining

13 — the Hose of a water path
14 — the Hose of a water path
15 — Перепускной a hose of a water path
16 — the Branch pipe of an admission of water In (models with РКПП)
17 — the Sealing ring (models with РКПП)
18 — the Branch pipe of an admission of water And (models with АТ)
19 — the Branch pipe of an admission of water (model with АТ)
20 — the Sealing ring
21 — the Water pump
22 — the Sealing lining


Details of installation of a final collector on models 3.0 of l DOHC

1 — Щуп measurements of level of oil
2 — the Directing tube measuring щупа
3 — the Sealing ring
4 — the Right thermofilter
5 — the Right elevating eye of the power unit
6 — the Right final collector
7 — the Sealing lining
8 — the Left thermofilter (Diamante - the Californian models on 1993 вып., and federal models on 1994 вып., 3000GT - the Californian models on 1993 of вып.)
9 — the Left final collector

10 — the Left final collector (Diamante - the Californian models since 1994 вып., and federal models since 1995 вып., 3000GT - the Californian models on 1993 of вып.)
11 — the Sealing lining
12 — the Sealing ring
13 — the Branch pipe of an admission of water
14 — the Sealing ring
15 — the Water pump
16 — the Sealing lining


Details of installation of a final collector on models 3.0 of l DOHC

A forward number of cylinders:

1 — the Thermofilter
2 — the Final collector
3 — the Sealing lining

Back row of cylinders:
4 — the Thermofilter
5 — Tube EGR

6 — the Lining of tube EGR
7 — the Final collector
8 — the Sealing lining


Models 1.5 of l and 1.8 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on models 1.5 of l and 1.8 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!


3. Поддомкратьте the car also establish it on props.
4. Give fixing nuts and separate a forward reception pipe of system of release of the fulfilled gases from a final collector. Remove a sealing lining.
5. Lower the car on the earth.
6. Remove assemblage of the fan of system of cooling.
7. If the oxygen gauge is established on a final collector, remove it.
8. Disconnect corresponding components of system рециркуляции the fulfilled gases (EGR).
9. Remove an external thermofilter of a final collector and an elevating eye of the power unit. Disconnect electroconducting from the oxygen gauge.
10. Turn out fixing bolts and remove an internal thermofilter and collector assemblage.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a collector and the block, then wipe their rags moistened in acetone.
2. Lay on a collector a new sealing lining. Establish a collector on the regular place and tighten fixture with demanded effort (for engines of 1.5 l: 18 H•м, for engines of 1.8 l: internal nuts - 18 H•м, two external (big) - 30 H•м).

Tightening make in regular intervals, in a diagonal order.


3. Establish thermofilters.
4. Connect components EGR.
5. If removed, establish into place the oxygen gauge.
6. Establish assemblage of the fan of system of cooling.
7. Connect to a final collector a reception pipe of system of release of the fulfilled gases.
8. Connect a negative wire to the battery and check up system of release of the fulfilled gases on presence of signs of leaks.


Engines of 1.6 l and 2.0 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on models 1.6 of l and 2.0 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!


3. Поддомкратьте the car also establish it on props.
4. Give fixing nuts and separate a forward reception pipe of system of release of the fulfilled gases from a final collector. Remove a sealing lining.
5. Lower the car on the earth.
6. On the models equipped with a central air of air, remove assemblage of the fan of system.
7. By means of special adaptation MD998703, or its analogue, disconnect and remove the oxygen gauge.
8. Remove an external thermofilter of a final collector and an elevating eye of the power unit.
9. Turn out fixing bolts and remove from the engine an internal thermofilter and collector assemblage.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a collector and the block, then wipe their rags moistened in acetone.
2. Lay on a collector a new sealing lining. Establish a collector on the regular place and tighten fixture with demanded effort (for engines of 2.0 l SOHC: 15 20 H•м, for engines of 1.6 l and 2.0 l DOHC: 25 30 H•м).

Tightening make in regular intervals, in a diagonal order.


3. Establish an external thermofilter, screw fixing bolts and tighten them with demanded effort
(14 H•м).
4. If removed, establish into place fan assemblage.
5. Connect to a final collector a reception pipe of system of release of the fulfilled gases (do not forget to replace a sealing lining). Screw fixing nuts and tighten them with demanded effort (40 50 H•м).
6. Connect a negative wire to the battery and check up system of release of the fulfilled gases on presence of signs of leaks.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Поддомкратьте the car also establish it on props.

3. Give fixing nuts and a bolt basic подвеса, then separate a reception pipe of system of release of the fulfilled gases from a final collector. Remove a sealing lining.

4. Remove an external thermofilter of a final collector and an elevating eye of the power unit.

5. Give fixing nuts and remove assemblage of a final collector from the engine.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a collector and the block, then wipe their rags moistened in acetone.
2. Lay on a collector a new sealing lining. Establish a collector on the regular place and tighten fixing nuts with demanded effort (25 29 H•м).

Fixture tightening make in regular intervals, in a diagonal order.

3. Establish thermofilters, screw fixing bolts and tighten them with demanded effort (14 H•м).
4. Connect to a final collector a reception pipe of system of release of the fulfilled gases (do not forget to replace a sealing lining). Screw fixing nuts and tighten them with demanded effort
(44 H•м).
5. Connect a negative wire to the battery and check up system of release of the fulfilled gases on presence of signs of leaks.


Engines of 3.0 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on l models 3.0 are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Give fixing nuts and separate a forward reception pipe of system of release of the fulfilled gases from a final collector.
5. Lower the car on the earth.
6. For removal of a forward collector preliminary dismantle assemblage of the fan of a central air of air.
7. For removal of a forward collector on engines DOHC preliminary dismantle assemblage of the generator with a basic arm.
8. On engines DOHC remove compressor K/V from the basic arm and, not disconnecting refrigerator lines, take him aside.
9. For removal of a forward collector take щуп measurements дульного oils and dismantle its directing tube.
10. For removal of a forward collector on engines DOHC remove a thermofilter.
11. For removal of a back collector disconnect tube EGR.
12. For removal of a back collector on engines SOHC preliminary dismantle a rack of the delivery chamber of an inlet air path and turn on aside an arm of a jet emphasis.
13. Disconnect electroconducting and remove the oxygen gauge.
14. Turn out fixing bolts and remove assemblage of a final collector.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a collector and the block, then wipe their rags moistened in acetone.
2. Lay on a collector a new sealing lining. Establish a collector on the regular place and tighten fixing nuts with demanded effort (for engines SOHC: 30 H•м, for engines DOHC: 19 H•м).

Fixture tightening make in regular intervals, in a diagonal order.

3. Establish thermofilters.
4. At a corresponding complete set connect tube EGR, establish a rack of the delivery chamber and an arm of a jet emphasis.
5. Establish into place the oxygen gauge.
6. Establish fan assemblage, compressor K/V, directing tube measuring щупа and generator assemblage.
7. Connect to a final collector a reception pipe of system of release of the fulfilled gases (do not forget to replace a sealing lining).
8. Establish into place приводной a belt () and adjust effort (their) its tension.
9. Connect a negative wire to the battery and check up system of release of the fulfilled gases on presence of signs of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on l models 3.5 are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Give fixing nuts and separate a forward reception pipe of system of release of the fulfilled gases from a final collector.
5. For removal of a back collector disconnect tube EGR.
6. Turn out fixing bolts and remove assemblage of a final collector.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a collector and the block, then wipe their rags moistened in acetone.
2. Lay on a collector a new sealing lining. Establish a collector on the regular place and tighten fixing nuts with demanded effort (30 H•м).

Fixture tightening make in regular intervals, in a diagonal order.

3. Establish a thermofilter ().
4. At installation of a back collector connect tube EGR.
5. At installation of a forward collector establish into place assemblage of the fan of system of cooling with a radiator.
6. At installation of a forward collector establish into place the generator.
7. Establish приводной a belt () and adjust effort (their) its tension.
8. Поддомкратьте the car also establish it on props.
9. Connect to a final collector a reception pipe of system of release of the fulfilled gases/assemblages каталитического the converter (do not forget to replace a sealing lining).
10. Lower the car on the earth.
11. Connect a negative wire to the battery and check up system of release of the fulfilled gases on presence of signs of leaks.