Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
- The engine
   - Removal/installation of the power unit, dismantle of components
      The general information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblages of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation турбокомпрессора
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and pallet installation картера the engine
      Removal and installation of the oil pump
      Removal and installation демпфера крутильных fluctuations of a cranked shaft
      Removal and installation of a cover of drive ГРМ and газораспределительного a belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and installation of a flywheel/privodnogo of a disk
   + Regenerative repair of the engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of assemblages of a drive of valves

Components of assemblage of a drive of valves of engines of 1.5 l

1 — the Branch pipe сапуна
2 — Hose PCV
3 — the Cover of a head of cylinders
4 — the Sealing lining
5 — the Epiploon
6 — Assemblage of a drive of valves
7 — Assemblage of a drive of valves
8 — Коромысла D
9 — the Wavy washer
10 — Remote plugs
11 — Коромысла With
12 — the Axis коромысел a drive of final valves
13 — Коромысла In

14 — Springs коромысел
15 — Коромысла And
16 — the Axis коромысел a drive of inlet valves
17 — the Adjusting screw
18 — the Nut
19 — the Camshaft

N replace


Components of assemblage of a drive of valves of engines of 1.8 l

1 — the Branch pipe сапуна
2 — Hose PCV
3 — the Cover of a head of cylinders
4 — the Sealing lining
5 — the Epiploon
6 — the Epiploon
7 — Assemblage of a drive of valves
8 — Assemblage of a drive of valves
9 — axis Springs коромысел
10 — Коромысла And

11 — Коромысла In
12 — the Axis коромысел a drive of inlet valves
13 — the Adjusting screw
14 — the Nut
15 — Коромысла With
16 — the Axis коромысел a drive of final valves
17 — the Adjusting screw
18 — the Nut
19 — the Camshaft


Components of assemblage of a drive of valves of engines SOHC of 2.0 l

1 — the Branch pipe сапуна
2 — Hose PCV
3 — the Lining
4 — the Sealing plug
5 — the Cover of a head of cylinders
6 — the Sealing lining
7 — Semiring consolidations
8 — Assemblage of a drive of valves
9 — the Cover of the back bearing
10 — Коромысло D
11 — Springs
12 — Коромысло D
13 — a bearing Cover № 4
14 — Коромысло With
15 — Коромысло With
16 — the Spring
17 — a bearing Cover № 3

18 — Коромысло D
19 — the Spring
20 — Коромысло D
21 — a bearing Cover № 2
22 — Коромысло With
23 — Коромысло With
24 — the Spring
25 — the Wavy washer
26 — the Right axis коромысел
27 — the Left axis коромысел
28 — the Cover of the forward bearing
29 — the Hydroproof-reader клапанного a backlash
30 — the Epiploon
31 — the Camshaft



Components of assemblage of a drive of valves of engines of 2.4 l

1 — the Branch pipe сапуна
2 — Hose PCV
3 — the Cover of a jellied mouth of impellent oil
4 — the Cover of a head of cylinders
5 — the Sealing lining
6 — the Epiploon
7 — the Epiploon
8 — Assemblage of a drive of valves
9 — Assemblage of a drive of valves
10 — Springs
11 — Коромысла And
12 — Коромысла In

13 — the Axis коромысел a drive of inlet valves
14 — the Hydroproof-reader клапанного a backlash
15 — Коромысла With
16 — the Axis коромысел a drive of final valves
17 — the Hydroproof-reader клапанного a backlash
18 — the Camshaft
N — Replace


Components of assemblage of a drive of valves of engines of 3.0 l SOHC

13 — a bearing Cover
14 — Коромысло
15 — the Spring
16 — Коромысло
17 — the Spring
18 — a bearing Cover № 3
19 — Коромысло
20 — the Spring
21 — Коромысло
22 — the Spring

23 — a bearing Cover № 2
24 — Коромысло
25 — the Spring
26 — Коромысло
27 — the Spring
28 — the Axis коромысел
29 — the Axis коромысел
30 — a bearing Cover № 1


Components of assemblage of a drive of valves of engines of 3.5 l DOHC

1 — the Cover of a head of cylinders
2 — the Sealing lining
3 — the Sealing plug
4 — a camshaft Epiploon
5 — Assemblage of a drive of valves
6 — Assemblage of a drive of valves
7 — Springs
8 — Коромысла And
9 — Коромысла In

10 — the Axis коромысел
11 — the Hydroproof-reader клапанного a backlash
12 — Коромысла With
13 — the Axis коромысел
14 — the Hydroproof-reader клапанного a backlash
15 — the Persistent plate
16 — the Sealing ring
17 — the Camshaft


Engines of 1.5 l and 1.8 l

Removal


 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. On l models 1.8 mark and disconnect ВВ wires from spark plugs.
3. Disconnect a gas cable, a branch pipe сапуна and valve PCV with the hose brought to it.
4. Remove a cover of a head of cylinders (see Has undressed Removal and installation of a cover of a head of cylinders). The design of assemblage of a drive of valves is presented on illustrations.
5. In stages in regular intervals ослабьте fixture also take from the engine of an axis with put on on them коромыслами.
6. If there is a need for removal коромысел from axes, take care of possibility of the organised storage of components (at assemblage they should be established strictly on the former places).


Installation

 PERFORMANCE ORDER

1. Grease axes коромысел with pure impellent oil and plant on them коромысла and springs (it is strict on the former places).
2. Establish assemblages of axes with коромыслами in the engine and tighten bolts of their fastening with demanded effort (32 H•м).
3. Check up correctness of adjustment клапанных backlashes, in case of need make corresponding updating, then establish a cover of a head of cylinders and tighten bolts of its fastening with demanded effort (1.8 Hm - for engines of 1.5 l and 3.3 H•м - for engines 1.8).
4. If removed, connect ВВ electroconducting to spark plugs.
5. Restore initial connection of a cable of gas, a branch pipe сапуна and hose PCV.
6. Connect a negative wire to the battery.


Engines of 2.0 l SOHC

Removal

 PERFORMANCE ORDER

1. On the given engines коромысла a drive of valves are equipped by hydraulic pushers. In case of need the pusher can be taken from the landing nest in коромысле. Composers of the present Management recommend to make replacement of all pushers and hydroproof-readers клапанных backlashes simultaneously. The design of assemblage of a drive of valves is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove a cover of a head of cylinders.
4. Mark position of the case of the distributor of ignition in relation to a head of cylinders. Remove the distributor.
5. Remove газораспределительный a belt.
6. Moving from the centre outside in in regular intervals in stages a diagonal order release fixture of covers of bearings of a camshaft.
7. Take axes коромысел with put on on them коромыслами in gathering with covers of bearings, - remember, that at assemblage all components should be established strictly on the former places and in the former positions!
8. Make dismantle of assemblage of a drive of valves, - begin with removal of a cover of the back bearing, then pass serially from one component to another.
9. Check up a condition and freedom of rotation of rollers коромысел, estimate degree of deterioration of internal walls of nests under planting of pushers. In case of need make replacement коромысел.


Installation

 PERFORMANCE ORDER

1. Slightly grease back edges of covers of face bearings.
2. Enclose assemblages in a cover of the forward bearing (risks of axes upwards). Screw, but do not tighten while an adjusting bolt.
3. Screw bolts of covers of the remained bearings and in regular intervals tighten them with demanded effort (20 H•м). Remove holders of hydroproof-readers клапанных backlashes.
4. Establish газораспределительный a belt.
5. Establish into place the ignition distributor, - track for correctness of combination of the landing labels put in the course of dismantle.
6. Remove the adaptations fixing assemblages of hydroproof-readers.
7. Establish into place a cover of a head of cylinders, - do not forget to replace a lining and semiring consolidations.
8. Connect a negative wire to the battery.
9. Start the engine and check up correctness of installation of a corner of an advancing of ignition, in case of need make corresponding updating (see the Head of Adjustment and routine maintenance).

Engines of 1.6 l and 2.0 l DOHC (with a turbo-supercharging and without a turbo-supercharging)

Components of assemblage of a drive of valves of engines of 1.6 l and 2.0 l DOHC

1 — the Cover of the back bearing
2 — the Cover of the forward bearing
3 — a camshaft Epiploon
4 — a bearing Cover № 5
5 — a bearing Cover № 2
6 — a bearing Cover № 4

7 — a bearing Cover № 3
8 — the Camshaft
9 — Коромысло
10 — the Hydroproof-reader клапанного a backlash
11 — the Case маслораспределителя


Removal

 PERFORMANCE ORDER

1. The drive design клапанного the mechanism for engines of 1.6 l and 2.0 l DOHC is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove a cover of a head of cylinders and a sealing lining (last is subject to replacement without fail).
4. Establish adaptations for fixing of hydroproof-readers клапанных backlashes (MD998443 or equivalent to them).
5. In stages in regular intervals ослабьте also turn out clamping bolts of fixing of assemblage of a drive of valves and take last from the engine. In case of need assemblage dismantle take care of a possibility of the organised storage of removed components.
6. Check up a condition and freedom of rotation of rollers коромысел, estimate degree of deterioration of internal walls of nests under planting of pushers. In case of need make replacement of all complete set коромысел.


Installation

 PERFORMANCE ORDER

1. Preliminary having greased components mount assemblage of a drive of valves, having established on the regular places коромысла and springs.
2. Establish assemblage on the engine and in stages in regular intervals tighten fixing bolts with demanded effort (29 35 H•м).
3. Remove the adaptations used for fixing of hydroproof-readers.
4. Establish into place a cover of a head of cylinders (do not forget to replace a sealing lining).
5. Connect a negative wire to the battery.

Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. The drive design клапанного the mechanism for engines of 2.4 l is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Liberate from fixing clamps and take aside a gas cable.
4. Remove an air inlet sleeve.
5. Disconnect a branch pipe сапуна and hose PCV.
6. Disconnect ВВ wires from spark plugs.
7. Remove a cover of a head of cylinders with a sealing lining.

8. Establish adaptations for fixing of hydroproof-readers клапанных backlashes (MD998443 or equivalent to them).

9. In stages in regular intervals ослабьте also turn out clamping bolts of fixing of assemblage of a drive of valves and take last from the engine. In case of need assemblage dismantle take care of a possibility of the organised storage of removed components.
10. Check up a condition and freedom of rotation of rollers коромысел, estimate degree of deterioration of internal walls of nests under planting of pushers. In case of need make replacement of all complete set коромысел.


Installation

 PERFORMANCE ORDER

1. Ship assemblages of hydroproof-readers клапанных backlashes in pure diesel fuel and make their filling, completely having removed air: by means of a wire four-five times move upwards-downwards плунжер, simultaneously slightly pressing a control ball (repeat procedure for each of pushers).
2. Plant pushers everyone in the коромысло and fix them by means of the special adaptation.
3. Grease axes with pure impellent oil and plant on them коромысла.
4. Temporarily tighten bolts of fastening of axes so that коромысла all inlet valves did not press the last.

5. From above plant springs of axes, having placed them under correct corners to заглушке. Plant springs before installation of assemblage of a drive of final valves.

6. Lay in the engine assemblage of a drive of final valves, screw and in regular intervals, in stages tighten bolts of its fastening with demanded effort (32 H•м).
7. Remove fixing assemblages of hydroproof-readers of the adaptation.
8. Establish into place a cover of a head of cylinders and tighten bolts of its fastening with effort 3 H•м.
9. Connect ВВ wires to spark plugs.
10. Connect to a cover of a head of cylinders hose PCV and a branch pipe сапуна.
11. Establish into place an air inlet sleeve.
12. Restore an initial lining and connection of a cable of gas.
13. Connect a negative wire to the battery.


Engines of 3.0 l SOHC

Removal


 PERFORMANCE ORDER

1. On the given engines коромысла a drive of valves also are equipped by hydraulic proof-readers.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove a cover of a head of cylinders.
4. Establish adaptations for fixing of hydroproof-readers клапанных backlashes (MD998443 or equivalent to them).
5. In stages in regular intervals ослабьте also turn out clamping bolts of fixing of assemblage of a drive of valves and take last from the engine. In case of need assemblage dismantle take care of a possibility of the organised storage of removed components.
6. Remove a cover of the back bearing of a camshaft, then remove from an axis коромысла a drive of valves, a spring and a washer, - track organisation of warehousing of removed components.
7. Estimate a condition and degree of deterioration of components, in case of need make replacement of all complete set коромысел.


Installation

 PERFORMANCE ORDER

1. Ship assemblages of hydroproof-readers клапанных backlashes in pure diesel fuel and make their filling, completely having removed air: by means of a wire four-five times move upwards-downwards плунжер, simultaneously slightly pressing a control ball (repeat procedure for each of pushers).
2. Plant pushers everyone in the коромысло and fix them by means of the special adaptation.
3. Grease axes with pure impellent oil and plant on them коромысла.
4. Lay assemblage of a drive of valves in a head of cylinders.
5. Slightly grease with hermetic back edges of covers of face bearings.

6. Make sure, that axes коромысел are developed by risks upwards, then establish covers of bearings (track correctness of their orientation), screw and in stages in regular intervals tighten with demanded effort (20 H•м) bolts of their fastening.

7. Remove fixing assemblages of hydroproof-readers of the adaptation.
8. Establish into place a cover of a head of cylinders.
9. Connect a negative wire to the battery.


Engines of 3.0 l DOHC

Remember that gasoline is extremely an inflammable liquid! At work with power supply system components observe all taken measures of fire safety. Do not smoke! Do not come nearer to a place of work with open fire or the redurable not protected by a lamp shade! Do not make system service in the premises equipped working on natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget, that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to suppose fuel hit on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilt fuel and do not put the rags impregnated with PETROLEUM PRODUCTS near to sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before to start a detachment of fuel lines, dump residual pressure in system. At service of components of the power supply system put on goggles. Constantly hold near at hand the class fire extinguisher In!


Removal

 PERFORMANCE ORDER

1. On the given engines коромысла a drive of valves are planted directly under a camshaft and lean one end against end faces of cores of valves, another - on assemblages of hydroproof-readers.

2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove a cover of drive ГРМ and газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt).
4. Remove the central cover, a branch pipe сапуна and hose PCV. Disconnect ВВ wires of spark plugs.
5. Remove a cover of a head of cylinders.
6. Remove a rack of the case of a throttle, cogwheels and epiploons of both camshafts.
7. Remove from the back party of a camshaft the gauge of position of a camshaft (СМР) with a nozzle.
8. Remove inlet and final camshafts.
9. Remove коромысла a drive of valves and hydroproof-readers, estimate degree of deterioration of components, in case of need make replacement of all complete set.


Installation

 PERFORMANCE ORDER

1. Ship assemblages of hydroproof-readers клапанных backlashes in pure diesel fuel and make their filling, completely having removed air: by means of a wire four-five times move upwards-downwards плунжер, simultaneously slightly pressing a control ball (repeat procedure for each of pushers).
2. Grease hydroproof-readers клапанных backlashes and establish them on the landing places in a head of cylinders.
3. Grease camshafts and lay them in a head of cylinders.
4. Establish covers of bearings, screw fixing bolts and tighten them in regular intervals in two-three receptions. Covers of 2nd, 3rd and 4th bearings are equipped by the marks put in their forward part, - track, that labels were combined with the reciprocal labels put on a surface of a head. On covers of an inlet shaft labels in the form of letters I, final - E.Prosledite also behind correctness of planting коромысел on assemblages of hydroproof-readers and shafts of cores of valves are beaten out. Bolts of covers of forward and back bearings are tightened with effort 20 H•м, central - 11 H•м.
5. Establish epiploons of camshafts, preliminary having greased with their pure impellent oil.
6. Establish газораспределительный a belt (see Has undressed Removal and installation of a cover of drive ГРМ and газораспределительного a belt), a cover of a head of cylinders and all other components acting in film for the purpose of providing of access.
7. Connect a negative wire to the battery, start the engine and check up it on presence of signs of development of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. The design of a drive of valves used on given engines is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove a cover of a head of cylinders.
4. Special clips fix assemblages of hydroproof-readers клапанных backlashes in коромыслах, then release (but do not turn out) bolts of covers of bearings.
5. Remove axes коромысел in gathering with коромыслами and covers of bearings.
6. Estimate degree of deterioration of components, in case of need make replacement.


Installation

 PERFORMANCE ORDER

1. Establish assemblage of a drive of valves with covers of bearings. Tighten fixing bolts with demanded effort (31 H•м).
2. Remove the clips, fixing hydroproof-readers in nests коромысел.
3. Establish a cover of a head of cylinders (do not forget to replace a sealing lining).
4. Connect a negative wire to the battery.