Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission a line
- Brake system
   Specifications
   Replacement of the gauge-switch of stoplights
   Removal and installation ГТЦ
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve-regulator installation
   Removal and installation of brake lines
   Prorolling of brake system
   Disk brake mechanisms - the general information
   Estimation of a condition brake колодок
   Replacement колодок disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) a drive of a lay brake
   Adjustment of a lay brake
   Removal and installation of frictional boots of a lay brake (model with disk brake mechanisms of back wheels)
   System of antiblocking of brakes (ABS) - the general information, a problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and installation of the block of management ABS
   Removal and installation of wheel gauges
   Removal and installation of gauges of accelerations (G-gauges)
   Replacement of rotors of wheel gauges
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




Removal and cable installation (ов) a drive of a lay brake

Design of a drive of a lay brake on models Galant 1994 ÷ 1995 вып., the back wheels equipped with disk brake mechanisms

1 — Assemblage of the brake mechanism
2 — the Brake disk
3 — Анкерная a spring of a back brake boot
4 — Анкерная a spring of a forward brake boot
5 — the Spring of an adjusting castor
6 — the Regulator
7 — Распорная a lath

8 — the Returnable spring распорной laths
9 — the Plate of a directing spring of a boot
10 — the Directing spring of a boot
11 — Анкерный a finger
12 — Assemblages of brake boots
13 — the Clamp
14 — the Cable of a drive of a lay brake


At a corresponding complete set of the car before to start removal of cables of a drive of a lay brake disconnect SRS (safety pillows)!


Models Mirage with drum-type brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Turn out fixing screws and remove back section of the central console.

On equipped with system of additional safety models try not to subject to shock loadings diagnostic block SRS!

3. Remove a pillow of a back seat.
4. Remove a collar of fastening of the central section приводного a cable and liberate the plug through passage.
5. Поддомкратьте the car also establish it on props.
6. Remove back wheels, brake drums and башмачные assemblages (Sections Removal, installation and check of a condition of a brake drum and Check of a condition of brake boots see).
7. Disconnect a tip приводного a cable from the lever of a lay brake.
8. Compress clamps and disconnect приводной a cable from a board of the brake mechanism.
9. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes приводные cables with a view of identification are marked by drawing of multi-coloured labels. Check up cables on presence of identification marks.
2. Connect a cable to a back actuation mechanism and fix its special collar and a spring clamp.
3. Establish brake boots and a drum.
4. Freely fix a cable in intermediate clamps.
5. Connect cables to an actuation mechanism in car salon.
6. Execute adjustment of boots of brake mechanisms of back wheels.
7. Check up reliability защелкивания тросовой assemblages in all provided clamps.
8. Having finished all adjustments, some times cock and release a lay brake.
9. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
10. Establish the central console and assemblage of a back seat.
11. Connect a negative wire to the battery.
12. Check up reliability of keeping of the car a lay brake on a bias.


Models Mirage with disk brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Turn out fixing screws and remove back section of the central console.

On equipped with system of additional safety models try not to subject to shock loadings diagnostic block SRS!

3. Remove a pillow of a back seat.
4. Release an adjusting nut and disconnect приводные cables from an actuation mechanism.
5. Remove a collar of fastening of the central section приводного a cable and liberate the plug through passage.
6. Поддомкратьте the car also establish it on props.
7. Disconnect a tip приводного a cable from assemblage of a lay brake.
8. Compress clamps and disconnect приводной a cable from a board of the brake mechanism.
9. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes приводные cables with a view of identification are marked by drawing of multi-coloured labels. Check up cables on presence of identification marks.
2. Connect a cable to a back actuation mechanism and fix its special collar and a spring clamp.
3. Freely fix a cable in intermediate clamps.
4. Connect cables to an actuation mechanism in car salon.
5. Check up reliability защелкивания тросовой assemblages in all provided clamps.
6. Tightening an adjusting nut, choose a cable weak point.
7. Execute adjustment of a lay brake (the Section Adjustment of a lay brake see).
8. Having finished adjustment, some times cock and release a lay brake.
9. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
10. Establish the central console and assemblage of a back seat.
11. Connect a negative wire to the battery.


Models Galant on 1993 вып. With drum-type brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove lateral panels of furnish of the central console.
3. On models with РКПП remove the handle from the gear change lever. On models with АТ remove facing of the lever of the selector.
4. Dismantle the panel of switches / a console ware box and turn out two fixing screws located under it/it.
5. Remove the panel of facing of a radio receiver.
6. Remove a radio tape recorder.
7. Remove the internal panel of furnish of the console in turn out two screws located under it.
8. Turn out the remained fixing screws located on each side of console assemblage.
9. Remove the central console.
10. Wring out downwards a first line of a pillow of a back seat, release blocking levers and remove a pillow.
11. Ослабьте a regulator of a tension of a cable on equalizer assemblage.
12. Remove a collar of fastening of the central section приводного a cable and liberate the plug through passage.
13. Поддомкратьте the car also establish it on props.
14. Remove back wheels, brake drums and башмачные assemblages (Sections Removal, installation and check of a condition of a brake drum and Check of a condition of brake boots see).
15. Disconnect a tip приводного a cable from the lever of a lay brake.
16. Compress clamps and disconnect приводной a cable from a board of the brake mechanism.
17. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes приводные cables with a view of identification are marked by drawing of multi-coloured labels. Check up cables on presence of identification marks.
2. Connect a cable to a back actuation mechanism and fix its special collar and a spring clamp.
3. Establish brake boots and a drum.
4. Freely fix a cable in intermediate clamps.
5. Connect cables to an actuation mechanism in car salon. Rotation of an adjusting nut choose a weak point тросовой assemblages.
6. Execute adjustment of a lay brake (the Section Adjustment of a lay brake see).
7. Check up reliability защелкивания тросовой assemblages in all provided clamps.
8. Having finished all adjustments, some times cock and release a lay brake.
9. Execute adjustment of boots of brake mechanisms of back wheels.
10. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
11. Establish the central console and assemblage of a back seat.
12. Connect a negative wire to the battery.
13. Check up serviceability of functioning of the electric equipment built in in console assemblage.
14. Check up reliability of keeping of the car a lay brake on a bias.


Models Galant on 1993 вып. With disk brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove lateral panels of furnish of the central console.
3. On models with РКПП remove the handle from the gear change lever. On models with АТ remove facing of the lever of the selector.
4. Dismantle the panel of switches / a console ware box and turn out two fixing screws located under it/it.
5. Remove the panel of facing of a radio receiver.
6. Remove a radio tape recorder.
7. Remove the internal panel of furnish of the console in turn out two screws located under it.
8. Turn out the remained fixing screws located on each side of console assemblage.
9. Remove the central console.
10. Wring out downwards a first line of a pillow of a back seat, release blocking levers and remove a pillow.
11. Ослабьте an adjusting nut also disconnect back sections тросовой assemblages from an actuation mechanism.
12. Remove a collar of fastening of the central section приводного a cable and liberate the plug through passage.
13. Поддомкратьте the car also establish it on props.
14. Release a clamp and a lock ring of fastening of a cable to a support of the brake mechanism of a back wheel.
15. Disconnect a tip of a cable from a support.
16. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes приводные cables with a view of identification are marked by drawing of multi-coloured labels. Check up cables on presence of identification marks.
2. Connect a cable to an actuation mechanism on assemblage of a support and fix it by means of a clamp and a lock ring.
3. Freely fix a cable in intermediate clamps.
4. Connect cables to an actuation mechanism in car salon. Having tightened an adjusting nut, choose a weak point тросовой assemblages.
5. Adjust a course приводного a cable (the Section Adjustment of a lay brake see).
6. Check up reliability защелкивания тросовой assemblages in all provided clamps.
7. Having finished all adjustments, some times cock and release a lay brake.
8. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
9. Establish the central console and assemblage of a back seat.
10. Connect a negative wire to the battery.
11. Check up serviceability of functioning of the electric equipment built in in console assemblage.
12. Spend car trial runs.
13. Check up reliability of keeping of the car a lay brake on a bias.


Models Galant since 1994 вып. With drum-type brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. On models with РКПП remove the handle from the gear change lever. On models with АТ remove facing of the lever of the selector.
3. Dismantle instrument section of the central console.
4. Remove a console ware box.
5. Turn out two screws of fastening of the central section of the console.
6. Turn out four screw of fastening of lateral panels and remove the console from the car.
7. Ослабьте an adjusting nut also liberate приводной a cable from car salon.
8. Поддомкратьте the car also establish it on props.
9. Remove back wheels, brake drums and башмачные assemblages (Sections Removal, installation and check of a condition of a brake drum and Check of a condition of brake boots see).
10. Disconnect a tip приводного a cable from the lever of a lay brake.
11. Compress clamps and disconnect приводной a cable from a board of the brake mechanism.
12. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Connect a cable to a back actuation mechanism and fix its special collar and a spring clamp.
2. Establish brake boots and a drum.
3. Freely fix a cable in intermediate clamps.
4. Connect cables to an actuation mechanism in car salon.
5. Rotation of an adjusting nut choose a weak point тросовой assemblages.
6. Execute adjustment of a lay brake (the Section Adjustment of a lay brake see).
7. Check up reliability защелкивания тросовой assemblages in all provided clamps.
8. Having finished all adjustments, some times cock and release a lay brake.
9. Execute adjustment of boots of brake mechanisms of back wheels.
10. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
11. Establish the central console.
12. Connect a negative wire to the battery.
13. Check up serviceability of functioning of the electric equipment built in in console assemblage.
14. Check up reliability of keeping of the car a lay brake on a bias.


Models Galant since 1994 вып. With disk brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Unlike considered before variants on the given models the lay brake is not built in a support of the brake mechanism. In this case the separate frictional boots established behind a brake disk are used.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. On models with РКПП remove the handle from the gear change lever. On models with АТ remove facing of the lever of the selector.
4. Remove instrument section of the central console.
5. Remove a console ware box.
6. Turn out two screws of fastening of the central section of the console.
7. Turn out four lateral screws and remove console assemblage.
8. Release an adjusting nut and liberate тросовую assemblage from car salon.
9. Поддомкратьте the car also establish it on props.
10. Remove a back wheel, a brake support and a disk (Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk see).
11. Remove frictional boots of a lay brake (see Has undressed Removal and installation of frictional boots of a lay brake (model with disk brake mechanisms of back wheels)).
12. Disconnect тросовую assemblage from the executive lever of a lay brake.
13. Release clamps and liberate a cable from a brake board.
14. Release a clamp and a lock ring of fastening of a cable to a support of the brake mechanism of a back wheel.
15. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Connect a cable to a back actuation mechanism and fix it by means of a clamp and a lock ring.
2. Establish frictional boots of a lay brake.
3. Establish a brake disk and a support (Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk see).
4. Freely fix a cable in intermediate clamps.
5. Connect cables to an actuation mechanism in car salon.
6. Having tightened an adjusting nut, choose a weak point тросовой assemblages.
7. Adjust a course приводного a cable (the Section Adjustment of a lay brake see).
8. Check up reliability защелкивания тросовой assemblages in all provided clamps.
9. Having finished all adjustments, some times cock and release a lay brake.
10. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
11. Establish the central console.
12. Connect a negative wire to the battery.
13. Check up serviceability of functioning of the electric equipment built in in console assemblage.
14. Spend car trial runs.
15. Check up reliability of keeping of the car a lay brake on a bias.


Models Diamante

Removal

 PERFORMANCE ORDER

It is necessary to start work after not less than 90 seconds after ignition key transfer in position LOCK and switching-off of a negative wire from the battery! At a corresponding complete set of the car do not forget to disconnect a safety pillow also.

1. On models Diamante back wheels are equipped by disk brake mechanisms with separate frictional boots of a lay brake. Boots are located behind a brake disk.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. On models with РКПП remove the handle from the gear change lever. On models with АТ remove facing of the lever of the selector.
4. Remove from assemblage of the central console an ashtray/panel of switches.
5. Turn out two consoles of the screw located in the central part.
6. Turn out lateral screws and remove console assemblage from the car.

On equipped with system of additional safety models try not to subject to shock loadings diagnostic block SRS!

7. Release an adjusting nut and, having pulled downwards, liberate тросовую assemblage from car salon.
8. Поддомкратьте the car also establish it on props.
9. Remove a back wheel, a brake support and a disk (Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk see).
10. Remove frictional boots of a lay brake (see Has undressed Removal and installation of frictional boots of a lay brake (model with disk brake mechanisms of back wheels)).
11. Disconnect тросовую assemblage from the executive lever of a lay brake.
12. Release clamps and liberate a cable from a brake board.
13. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Connect a cable to a back actuation mechanism and fix it by means of a clamp and a lock ring.
2. Establish frictional boots of a lay brake.
3. Establish a brake disk and a support (Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk see).
4. Freely fix a cable in intermediate clamps.
5. Connect cables to an actuation mechanism in car salon.
6. Having tightened an adjusting nut, choose a weak point тросовой assemblages.
7. Adjust a course приводного a cable (the Section Adjustment of a lay brake see).
8. Check up reliability защелкивания тросовой assemblages in all provided clamps.
9. Having finished all adjustments, some times cock and release a lay brake.
10. Поддомкратьте a back of the car also check up freedom of rotation of back wheels at the released lay brake.
11. Establish the central console.
12. Connect a negative wire to the battery.
13. Check up serviceability of functioning of the electric equipment built in in console assemblage.
14. Check up reliability of keeping of the car a lay brake on a bias.