Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
- Brake system
   Specifications
   Replacement of the gauge-switch of stoplights
   Removal and installation ГТЦ
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve-regulator installation
   Removal and installation of brake lines
   Prorolling of brake system
   Disk brake mechanisms - the general information
   Estimation of a condition brake колодок
   Replacement колодок disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) a drive of a lay brake
   Adjustment of a lay brake
   Removal and installation of frictional boots of a lay brake (model with disk brake mechanisms of back wheels)
   System of antiblocking of brakes (ABS) - the general information, a problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and installation of the block of management ABS
   Removal and installation of wheel gauges
   Removal and installation of gauges of accelerations (G-gauges)
   Replacement of rotors of wheel gauges
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, check of a condition and installation of a brake disk

Remember that developed in the course of work of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it, - at service of mechanisms put on a protective mask or a respirator. At all do not use for rubbing of components of brake system by gasoline or solvents on an oil basis, - apply only firm cleaners or methyl spirit!


Models Mirage since 1993 вып., Diamante and Galant

Brake mechanisms of forward and back wheels

The procedure described more low is identical to disk brake mechanisms both forward, and back wheels.


Removal

 PERFORMANCE ORDER

1. Поддомкратьте the car also establish it on props.
2. Remove a corresponding wheel.
3. Remove a support, brake колодки (the Section Replacement колодок disk brake mechanisms see) and анкерную скобу.

4. Not disconnecting a hydraulic hose, tie up a support a wire to suspension bracket elements, - track, that the flexible brake hose has not appeared will pull.
5. On some models the brake disk fastens to a nave of a wheel by means of two small screws, - turn out screws and remove a disk. If the disk "has become attached" and does not give in to removal, screw pair of suitable bolts in provided in a disk body carving apertures and, gradually tightening them, release a disk.


Check

 PERFORMANCE ORDER

1. By means of a micrometer measure a thickness of a disk in eight various points of its surface with a rating approximately in 45 and on removal about 10 mm from external which assemblages. The minimum admissible thickness of a disk makes 22.4 mm (for forward brake mechanisms)/8.4 mm (for back mechanisms), the deviation should not exceed 0.015 mm.
2. The disk worn out below an admissible limit is subject to replacement.
3. In case of revealing of variations exceeding norm give a disk проточку.

As a result проточки the thickness of the restored disk should not appear below the minimum admissible limit (see above).


Installation

 PERFORMANCE ORDER

1. Establish a disk on a nave, screw and tighten fixing screws.
2. Establish анкерную скобу and brake колодки.
3. Establish into place a support, screw and tighten directing fingers.
4. Establish a wheel, lower the car on the earth and tighten wheel nuts.
5. Before to start car operation some times squeeze out a pedal of a brake for усадки components of the brake mechanism.


Models Mirage on 1992 вып.

Brake mechanisms of forward wheels

Removal

 PERFORMANCE ORDER

1. Without a separation of wheels from the earth, at the squeezed out brakes ослабьте ступичную a nut.
2. Поддомкратьте the car also establish it on props.
3. Remove a corresponding wheel.
4. Remove ступичную a nut and a lock washer.
5. Remove a support of the brake mechanism and, not disconnecting a brake hose, tie up assemblage by a wire to a suspension bracket element, - track, that the flexible brake hose has not appeared will pull.
6. Take brake колодки.
7. Liberate a spherical support of the bottom lever of a suspension bracket and a tip of steering draught from assemblage of a rotary fist.
8. By means of a stripper liberate a power shaft from ступичной assemblages.
9. Turn out the bottom fixing bolts and remove a suspension bracket rack.
10. Turn out fixing bolts and remove анкерную скобу the brake mechanism.
11. For branch of a brake disk from a nave turn out fixing bolts and take advantage of the adaptation of type МВ991001.


Check

 PERFORMANCE ORDER

1. By means of a micrometer measure a thickness of a disk in eight various points of its surface with a rating approximately in 45 and on removal about 10 mm from external which assemblages. The minimum admissible thickness of a disk makes 22.4 mm (for forward brake mechanisms)/8.4 mm (for back mechanisms), the deviation should not exceed 0.015 mm.
2. The disk worn out below an admissible limit is subject to replacement.
3. In case of revealing of variations exceeding norm give a disk проточку.

As a result проточки the thickness of the restored disk should not appear below the minimum admissible limit (see above).


Installation

 PERFORMANCE ORDER

1. Establish a brake disk on a nave. Tighten fixing nuts with demanded effort (54 H•м) and establish assemblage on the car.
2. Establish a washer (a facet outside), screw and temporarily tighten ступичную a nut.
3. Fix on the regular places a spherical support of the bottom lever of a suspension bracket and a tip of steering draught.
4. Establish components of the brake mechanism.
5. Establish a wheel and lower the car on the earth.
6. Squeeze out a foot brake and tighten ступичную a nut with demanded effort (260 H•м). Insert new шплинт and reliably unbend its "short moustaches".


Brake mechanisms of forward wheels

Removal

 PERFORMANCE ORDER

1. Поддомкратьте the car also establish it on props.
2. Remove a corresponding wheel.
3. Disconnect from a support a drive of a lay brake.
4. Remove a support, brake колодки and анкерную скобу.
5. Not disconnecting a brake hose, tie up assemblage by a wire to a suspension bracket element, - track, that the flexible brake hose has not appeared will pull.
6. Remove a brake disk with ступичной assemblages.


Check

 PERFORMANCE ORDER

1. By means of a micrometer measure a thickness of a disk in eight various points of its surface with a rating approximately in 45 and on removal about 10 mm from external which assemblages. The minimum admissible thickness of a disk makes 22.4 mm (for forward brake mechanisms)/8.4 mm (for back mechanisms), the deviation should not exceed 0.015 mm.
2. The disk worn out below an admissible limit is subject to replacement.
3. In case of revealing of variations exceeding norm give a disk проточку.

As a result проточки the thickness of the restored disk should not appear below the minimum admissible limit (see above).


Installation

 PERFORMANCE ORDER

1. Establish a disk on a nave and temporarily fix in its pair wheel nuts.
2. Establish анкерную скобу and enclose in it brake колодки.
3. Establish on скобу a support. After fixing of a support two time wheel nuts can be removed.
4. Connect to a support a drive of a lay brake.