Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
- Brake system
   Specifications
   Replacement of the gauge-switch of stoplights
   Removal and installation ГТЦ
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve-regulator installation
   Removal and installation of brake lines
   Prorolling of brake system
   Disk brake mechanisms - the general information
   Estimation of a condition brake колодок
   Replacement колодок disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) a drive of a lay brake
   Adjustment of a lay brake
   Removal and installation of frictional boots of a lay brake (model with disk brake mechanisms of back wheels)
   System of antiblocking of brakes (ABS) - the general information, a problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and installation of the block of management ABS
   Removal and installation of wheel gauges
   Removal and installation of gauges of accelerations (G-gauges)
   Replacement of rotors of wheel gauges
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Replacement колодок disk brake mechanisms

Design of the disk brake mechanism of a forward wheel of models Mirage (for models Galant on 1993 вып. The similar picture) takes place

1 — the Brake hose
2 — Sealing washers

3 — the Support
4 — the Brake disk


Design of the disk brake mechanism of a back wheel of models Mirage (for models Galant on 1993 вып. The similar picture) takes place

1 — the Cable of a drive of a lay brake
2 — the Brake hose
3 — support Assemblage
4 — the Brake disk
5 — the Cover ступичной nuts

6 — Ступичная a nut
7 — Ступичная assemblage
8 — the Brake board
9 — the Arm


Design of the two-cylinder disk brake mechanism of a forward wheel of models Diamante

1 — the Directing finger
2 — the Blocking finger
3 — the Plug
4 — Анкерная скоба
5 — the Protective cover
6 — the Lock ring
7 — Пыльник

8 — the Piston
9 — the Cuff
10 — the Support
11 — Assemblage колодки with the indicator of deterioration of a frictional overlay
12 — Brake колодка
13 — the External adjusting lining
14 — the Spring clamp


Design of the disk brake mechanism of a back wheel of models Galant 1994 1995 of вып.

1 — the Brake hose
2 — support Assemblage

3 — the Brake disk


Design of the disk brake mechanism of a forward wheel of models Galant since 1996 вып.

1 — the Hollow bolt штуцерного connections of a brake hose
2 — Sealing washers

3 — support Assemblage
4 — the Brake disk


Replacement brake колодок should be made simultaneously on both forward/back brake mechanisms. Remember that developed in the course of work of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it, - at service of mechanisms put on a protective mask or a respirator. At all do not use for rubbing of components of brake system gasoline or solvents on an oil basis, - apply only firm cleaners or methyl spirit!


Models Mirage and Galant on 1993 вып.

Brake mechanisms of forward wheels

Removal

 PERFORMANCE ORDER

1. A design of the disk brake mechanism of a forward wheel for models Mirage and Galant on 1993 вып. It is presented on an illustration.
2. Pump out a part of a liquid from tank GTTS. The tank should be devastated approximately half for the purpose of maintenance of a stock of volume for level lifting at отжимании колодок.
3. Ослабьте nuts of fastening of forward wheels. Поддомкратьте redock of the car also establish it on props, cock a lay brake/prop up противооткатными boots back wheels.
4. Take directing fingers of a support and lift assemblage of the last, having removed it with анкерной скобы the brake mechanism. Tie up a support in the lifted position by a wire, not supposing повисания it on a brake hose.

On some models the support can be fixed in the lifted position by extraction only one of directing fingers, - the second will play thus a role of a rotary axis.

5. Remove brake колодки with spring clamps and adjusting linings, - try to remember an order of installation of components.
6. For the purpose of fixing of a brake disk on ступичной to assemblage screw on hairpins pair of wheel nuts and freely them tighten.


Installation

 PERFORMANCE ORDER

1. By means of the big clamp wring out the piston of a support in the cylinder (on two-cylinder supports it is necessary to drown both pistons).
2. Grease sliding basic surfaces of the brake mechanism and establish replaceable brake колодки, in a correct order having placed adjusting linings and spring clamps. Lower a support on анкерную скобу, - try not to admit зажимания a protective cover, track, that the brake hose has not appeared is overwound.
3. Grease, establish on the regular places and tighten directing and blocking fingers.
4. Establish a wheel and lower the car on the earth.
5. Check up efficiency of functioning of brake system, - before to start trial runs some times squeeze out a pedal of a foot brake on purpose усадки components and pressure lifting in a hydraulic path.


Brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. A design of disk brake mechanisms of back wheels on models Mirage and Galant on 1993 вып. It is presented on an illustration.
2. Pump out from tank GTTS approximately 2/3 brake liquids, - at отжимании the piston level the liquid can start to be superseded from the tank.
3. Поддомкратьте the car also establish it on props.
4. Remove a corresponding back wheel.
5. Release a lay brake.
6. Disconnect приводной a cable of a lay brake from assemblage of the brake mechanism.
7. Take the bottom directing finger, lift support assemblage upwards and tie up in this position.
8. Remove an external adjusting lining, brake колодки and spring clamps, - try to remember adjusting position of components.
9. For the purpose of fixing of a brake disk on ступичной to assemblage screw on hairpins pair of wheel nuts and freely them tighten.


Installation

 PERFORMANCE ORDER

1. Rotating a support clockwise by means of the special adaptation № MB9f52, drown it in the cylinder.
2. Grease sliding basic surfaces of the brake mechanism and establish replaceable brake колодки, in a correct order having placed adjusting linings and spring clamps.
3. Lower a support on анкерную скобу, - try not to admit зажимания a protective cover, track, that the brake hose has not appeared is overwound.
4. Grease, establish on the regular place and tighten the bottom directing finger.
5. Establish a wheel and lower the car on the earth.
6. Check up efficiency of functioning of brake system, - before to start trial runs some times squeeze out a pedal of a foot brake on purpose усадки components and pressure lifting in a hydraulic path.


Models Diamante and Galant since 1994 вып.

Brake mechanisms of forward and back wheels

Whereas on the given models disk brake mechanisms of back wheels are not equipped by a drive of a lay brake, they do not differ on a design from lobbies and are considered together.


Removal

 PERFORMANCE ORDER

1. A design of disk brake mechanisms on models Diamante and Galant since 1994 вып. It is presented on illustrations.
2. Pump out from tank GTTS approximately 2/3 brake liquids, - at отжимании the piston level the liquid can start to be superseded from the tank.
3. Поддомкратьте the car also establish it on props.
4. Remove a corresponding wheel.

5. Take directing and blocking fingers, then remove a support with анкерной скобы and tie up its wire, avoiding a tension of a flexible brake hose.

On some models the support can be fixed in the lifted position by оставления on a place and uses as a rotary axis of the top finger.

6. Remove brake колодки with spring clamps and adjusting linings, - try to remember an order of installation of components.

7. For the purpose of fixing of a brake disk on ступичной to assemblage screw on hairpins pair of wheel nuts and freely them tighten.


Installation

 PERFORMANCE ORDER

1. By means of the special adaptation or the big clamp wring out the piston of a support in the cylinder.

2. Grease sliding basic surfaces of the brake mechanism and establish replaceable brake колодки, in a correct order having placed adjusting linings and spring clamps. Lower a support on анкерную скобу, - try not to admit зажимания a protective cover, track, that the brake hose has not appeared is overwound.

3. Grease, establish on the regular places and tighten directing and blocking fingers. The effort of a tightening of directing and blocking fingers makes 75 H•м for forward brake mechanisms and 27 Hm - for back.

4. Establish a wheel and lower the car on the earth.
5. Check up efficiency of functioning of brake system, - before to start trial runs some times squeeze out a pedal of a foot brake on purpose усадки components and pressure lifting in a hydraulic path.