Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of racks and screw springs of a forward suspension bracket
   Regenerative repair of rack-mount assemblages of a forward suspension bracket
   Check of a condition of the top spherical support of a forward suspension bracket (model Galant 1994 - 1998 of вып.)
   Removal and installation of the top levers of a forward suspension bracket (model Galant 1994 - 1998 of вып.)
   Check of a condition of the bottom spherical support of a forward suspension bracket
   Removal and installation of the bottom levers of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal and installation of rotary fists and assemblages of naves from wheel bearings (a forward suspension bracket)
   Removal and installation of back racks
   Regenerative repair of rack-mount assemblages of a back suspension bracket
   Removal and installation of the top operating levers of a back suspension bracket
   Removal and installation of the bottom operating levers of a back suspension bracket
   Removal and installation of longitudinal levers of a back suspension bracket
   Removal and installation of the back stabilizer of cross-section stability
   Adjustment of wheel bearings
   Removal and installation ступичных assemblages
   Removal and steering wheel installation
   Removal and installation подрулевого the combined switch
   Removal and installation of the switch of management by functioning of screen wipers
   Removal and installation of the cylinder of the lock of ignition
   Removal and installation of the switch of ignition
   Removal and installation of draughts of a steering drive
   Replacement of protective covers of assemblage of the steering mechanism
   Removal and installation of the steering mechanism from a manual drive
   Removal and installation of the hydrostrengthened steering mechanism
   Removal and installation of the steering pump
   Removal of air from a hydraulic path of system of strengthening of a wheel
   Removal and installation of wheel hairpins
   Wheels and tyres - the general information
   Corners of installation of wheels
+ Body
+ Onboard electric equipment





Removal and installation of the steering pump

Details of installation of the steering pump on models Mirage

1 — Приводной a belt
2 — the Contact socket of electroconducting of the gauge-switch of pressure
3 — the Soaking up hose
4 — the Pressure head line
5 — the Sealing ring
6 — the Bolt
7 — the Bolt
8 — the Bolt
9 — the Pump
10 — Assembly скоба
11 — the Rack of a basic arm
12 — the Basic arm
N — Replace

Details of installation of the forward steering pump on models Galant on 1993 вып.

1 — the Contact socket of electroconducting of the gauge-switch of pressure
2 — the Returnable hose
3 — the Soaking up hose
4 — the Union of a pressure head line
5 — the Sealing ring
6 — Приводной a belt
7 — the Pump
8 — the Basic arm
9 — the Thermofilter (models on 1992 вып., SOHC)
10 — Hoses
11 — the Tank
12 — the Basic arm of the tank
N — Replace

Details of installation of the back steering pump on models Galant on 1993 вып.

1 — the Submitting tube
2 — the Sealing ring
3 — the Back steering pump

4 — the Sealing ring
N — Replace


Details of installation of the steering pump on models Galant of 2 l since 1994 вып.

1 — Приводной a belt
2 — the Contact socket of electroconducting of the gauge-switch of pressure
3 — the Soaking up hose
4 — the Pressure head line
5 — the Sealing lining
6 — the Bolt

7 — the Bolt
8 — the Basic arm of the steering pump
9 — the Pump
10 — the Basic arm of the pump
N — Replace


Details of installation of the steering pump on models Diamante

1 — Приводной a belt
2 — the Soaking up hose
3 — the Pressure head line

4 — the Contact socket of electroconducting of the gauge-switch of pressure
5 — the Rack of a basic arm of the steering pump
6 — the Pump


Models Mirage

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump on models Mirage are shown on an illustration.
2. Disconnect from the tank of the steering pump a returnable hose and lower it in drain capacity.
3. Disconnect ignition system. Turning the engine, some times turn a steering wheel for the purpose of removal from a path of the rests of a liquid.
4. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

5. Disconnect from a wall of the steering pump electroconducting of the gauge-switch of pressure.
6. If the generator is located under the pump, cover with its polyethylene film or rags for the purpose of protection against spilt oil.
7. Disconnect a pressure head line.
8. Remove belts of a drive of steering and water pumps.
9. Remove a pulley of the water pump.
10. Turn out fixing bolts and remove the steering pump from the basic arm.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place and tighten bolts of its fastening with demanded effort.
2. Establish a pulley of the water pump. Screw fixing bolts and tighten them with demanded effort (19 H•м).
3. Establish приводные belts and adjust efforts of their tension (see the Head of Adjustment and routine maintenance).
4. Having replaced sealing rings, connect a pressure head line, - track correctness of combination of landing labels. Tighten a nut of fastening of a pressure head line with demanded effort (18 H•м).
5. Connect a returnable line.
6. Connect electroconducting to the pressure gauge-switch.
7. Fill in in the tank necessary quantity of a hydraulic liquid and pump over system.


Models Galant on 1993 вып.

Forward steering drive

Removal

 PERFORMANCE ORDER

1. Details of installation of the forward steering pump on models Galant on 1993 вып. Are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Disconnect from a wall of the steering pump electroconducting of the gauge-switch of pressure.
4. If the generator is located under the pump, cover with its polyethylene film or rags for the purpose of protection against spilt oil.
5. Disconnect a returnable line.
6. Remove a cover and lower from the tank a hydraulic liquid through a returnable hose. If the liquid is polluted, disconnect ВВ a wire of system of ignition and some times turn the engine for the purpose of removal of all liquid from a path.
7. Disconnect a pressure head line.
8. Remove a belt of a drive of the steering pump.
9. Turn out fixing bolts and remove the steering pump from the engine.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley приводной with a belt and freely tighten fixing bolts.
2. Having replaced sealing rings, connect a pressure head line, - track correctness of combination of landing labels.
3. Connect a returnable line.
4. Connect electroconducting to the pressure gauge-switch.
5. Tighten a nut of fastening of a pressure head line with demanded effort (18 H•м).
6. Adjust effort of a tension приводного a belt, then definitively tighten bolts of fastening of the pump with demanded effort (35 45 H•м).
7. Fill in in the tank necessary quantity of a hydraulic liquid and pump over system.


Back steering drive

Removal

 PERFORMANCE ORDER

1. Details of installation of the back steering pump on models Galant on 1993 вып. Are shown on an illustration.
2. Поддомкратьте the car also establish it on props.
3. Merge oil from картера back differential.
4. Preliminary having put adjusting labels, remove карданный a shaft.
5. Remove semiaxes of a drive of back wheels.
6. If necessary remove the central section of system of release of the fulfilled gases and assemblage of the muffler.
7. Disconnect from the pump pressure head and returnable lines.
8. On the big bolts of fastening of a bearing plate of differential can be навернуты самоконтрящиеся nuts, before отдаванием which assemblage of the back bridge should be propped up in the middle тележечным a jack.
9. Give nuts, then remove from a back part of the holder bearing plate () and square dynamic демпфер.
10. Lower the holder of differential and remove it from the car.
11. Turn out a fixing bolt and remove the steering pump from assemblage of back differential.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the holder of differential and tighten bolts of its fastening with demanded effort (19 28 H•м).
2. Get the holder of back differential on the regular place and screw bolts of a basic beam. Tighten new самоконтрящиеся nuts with demanded effort (100 120 H•м: fastening bolts to the holder of the top bearing plate, 80 100 H•м: fastening bolts to the holder of a bearing beam / dynamic демпфера, 110 130 H•м: bolts of fastening of a bearing beam).
3. Connect to the pump soaking up and pressure head lines.
4. Replace lock rings on both semiaxes.
5. Establish карданный a shaft and tighten elements of its fixture with demanded effort (30 35 H•м).
6. Establish the central section and the muffler of system of release of the fulfilled gases.
7. Adjust effort of a tension приводного a belt of the pump and tighten adjusting bolts.
8. Connect a negative wire to the battery.
9. Lower the car on the earth, check up horizontal position of its installation and fill in fresh oil in картер back differential.
10. Fill in in system of hydrostrengthening of a wheel necessary quantity of a hydraulic liquid and pump over a path.


Models Galant since 1994 вып.

L models 2.4

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump on models Galant since 1994 вып. Are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Ослабьте also remove a belt of a drive of the steering pump.
4. Disconnect from the pump electroconducting of the gauge-switch of pressure.
5. If the generator is located under the pump, cover with its polyethylene film or rags for the purpose of protection against spilt oil.
6. Disconnect a returnable line.
7. Remove a cover and lower from the tank a hydraulic liquid through a returnable hose. If the liquid is polluted, disconnect ВВ a wire of system of ignition and some times turn the engine for the purpose of removal of all liquid from a path.
8. Disconnect a pressure head line.
9. Turn out fixing bolts and remove the steering pump from the engine.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley приводной with a belt and freely tighten fixing bolts.
2. Having replaced sealing rings, connect a pressure head line, - track correctness of combination of landing labels. Tighten штуцерный a socket with demanded effort (18 H•м).
3. Connect and fix a new collar a returnable line.
4. Connect electroconducting to the pressure gauge-switch.
5. Adjust effort of a tension приводного a belt, then definitively tighten bolts of fastening of the pump.
6. Connect a negative wire to the battery.
7. Fill in in the tank necessary quantity of a hydraulic liquid and pump over system.


L models 3.0

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump see an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Disconnect a returnable line.
4. Remove a cover and lower from the tank a hydraulic liquid through a returnable hose. If the liquid is polluted, disconnect ВВ a wire of system of ignition and some times turn the engine for the purpose of removal of all liquid from a path.
5. Ослабьте also remove a belt of a drive of the steering pump.
6. Disconnect from the pump electroconducting of the gauge-switch of pressure.
7. If the generator is located under the pump, cover with its polyethylene film or rags for the purpose of protection against spilt oil.
8. Disconnect a pressure head line.
9. Turn out fixing bolts and remove the steering pump from the basic arm.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley приводной with a belt and tighten fixing bolts with demanded effort (24 H•м).
2. Having replaced sealing rings, connect a pressure head line, - track correctness of combination of landing labels. Tighten a fixing nut with demanded effort (24 H•м), - do not forget to enclose a lock washer.
3. Connect and fix a new collar a returnable line.
4. Connect electroconducting to the pressure gauge-switch.
5. Adjust effort of a tension приводного a belt, then definitively tighten bolts of fastening of the pump.
6. Connect a negative wire to the battery.
7. Fill in in the tank necessary quantity of a hydraulic liquid and pump over system.


Models Diamante

Forward steering drive

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump on models Diamante are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Disconnect a returnable line.
4. Remove a cover and lower from the tank a hydraulic liquid through a returnable hose. If the liquid is polluted, disconnect ВВ a wire of system of ignition and some times turn the engine for the purpose of removal of all liquid from a path.
5. Ослабьте also remove a belt of a drive of the steering pump.
6. Disconnect from the pump electroconducting of the gauge-switch of pressure.
7. If the generator is located under the pump, cover with its polyethylene film or rags for the purpose of protection against spilt oil.
8. Disconnect a pressure head line.
9. Turn out fixing bolts and remove the steering pump from the basic arm.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley приводной with a belt and tighten fixing bolts with demanded effort (24 H•м).
2. Having replaced sealing rings, connect a pressure head line, - track correctness of combination of landing labels. Tighten a fixing nut with demanded effort (24 H•м), - do not forget to enclose a lock washer.
3. Connect and fix a new collar a returnable line.
4. Connect electroconducting to the pressure gauge-switch.
5. Adjust effort of a tension приводного a belt, then definitively tighten bolts of fastening of the pump.
6. Connect a negative wire to the battery.
7. Fill in in the tank necessary quantity of a hydraulic liquid and pump over system.


Back steering drive

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Merge a hydraulic liquid of system of strengthening of a wheel.
3. Remove a thermofilter of the back steering pump from the party of differential turned to the engine on transmission.
4. Disconnect from the pump a pressure head line.
5. Disconnect from the pump soaking up line.
6. Turn out fixing bolts and remove the steering pump from transmission.


Installation

 PERFORMANCE ORDER

1. Installation is made upside-down. Track, that fixing bolts have been tightened with demanded effort (24 H•м).
2. In summary fill in in system of hydrostrengthening of a wheel necessary quantity of a hydraulic liquid and pump over a path.