Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of racks and screw springs of a forward suspension bracket
   Regenerative repair of rack-mount assemblages of a forward suspension bracket
   Check of a condition of the top spherical support of a forward suspension bracket (model Galant 1994 - 1998 of вып.)
   Removal and installation of the top levers of a forward suspension bracket (model Galant 1994 - 1998 of вып.)
   Check of a condition of the bottom spherical support of a forward suspension bracket
   Removal and installation of the bottom levers of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal and installation of rotary fists and assemblages of naves from wheel bearings (a forward suspension bracket)
   Removal and installation of back racks
   Regenerative repair of rack-mount assemblages of a back suspension bracket
   Removal and installation of the top operating levers of a back suspension bracket
   Removal and installation of the bottom operating levers of a back suspension bracket
   Removal and installation of longitudinal levers of a back suspension bracket
   Removal and installation of the back stabilizer of cross-section stability
   Adjustment of wheel bearings
   Removal and installation ступичных assemblages
   Removal and steering wheel installation
   Removal and installation подрулевого the combined switch
   Removal and installation of the switch of management by functioning of screen wipers
   Removal and installation of the cylinder of the lock of ignition
   Removal and installation of the switch of ignition
   Removal and installation of draughts of a steering drive
   Replacement of protective covers of assemblage of the steering mechanism
   Removal and installation of the steering mechanism from a manual drive
   Removal and installation of the hydrostrengthened steering mechanism
   Removal and installation of the steering pump
   Removal of air from a hydraulic path of system of strengthening of a wheel
   Removal and installation of wheel hairpins
   Wheels and tyres - the general information
   Corners of installation of wheels
+ Body
+ Onboard electric equipment





Removal and installation of the hydrostrengthened steering mechanism

Details of installation of the hydrostrengthened steering mechanism on models Galant

1 — the Coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft реечной transfers
2 — Шплинт
3 — the Tip of steering draught
4 — the Arm
5 — the Central beam
6 — the Assembly collar

7 — the Bolt
8 — the Steering mechanism

N Replace

* The definitive tightening of the fixture marked with an asterisk is made after car lowering on the earth.


Details of installation of the hydrostrengthened steering mechanism on models Mirage

1 — the Coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft реечной transfers
2 — the Collar
3 — Шплинт
4 — the Tip of steering draught
5 — the Returnable tube
6 — the Pressure head tube
7 — the Assembly collar
8 — the Assembly collar
9 — Carter реечной transfers
10 — the Cover
N — Replace

Some from considered in the present Management of model of cars are equipped by system of additional safety (SRS). Before to start performance of any works near to the block of a pillow of safety, a steering column or the instrument panel, disconnect SRS in order to avoid reception of traumas at its casual operation (the Onboard electric equipment see the Head). Electroconducting of chain SRS is easy for distinguishing on yellow colour of isolation.


Before removal of the steering mechanism operated wheels of the car should be resulted in rectilinear position, then to block a steering column, having taken out a key from the ignition lock.


Models Diamante

Steering drive of forward wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Merge a liquid of system of hydrostrengthening of a wheel.
3. Disconnect a reception pipe of system of release of the fulfilled gases.
4. On all-wheel drive (AWD) models remove assemblage of a distributing box.
5. Turn out a coupling bolt of fastening of the bottom hinge of a shaft of a column to an entrance shaft реечной transfers.
6. Take шплинты, give корончатые nuts and liberate tips of steering draughts from rotary fists.
7. Remove the left and right beams of a frame.
8. Remove assembly collars of fastening of a bar of the stabilizer of cross-section stability.
9. On models with a steering drive of back wheels (4WS) disconnect the hydraulic lines going to assemblage of the back pump.
10. Turn out bolts of fastening of assembly collars and remove assemblage of the steering mechanism. Take assemblage from under the car through an arch of the right wheel.


Installation

 PERFORMANCE ORDER

1. Get assemblage of the steering mechanism on the regular place, screw fixing bolts and tighten them with demanded effort (70 H•м), - track correctness of installation of rubber plugs of assembly collars concerning a basic beam. Screw a coupling bolt of connection of shaft.
2. Connect pressure head and returnable lines to картеру the steering mechanism and, - at a corresponding complete set, - to the back steering pump.
3. Establish beams of a frame and tighten bolts of their fastening with demanded effort (60 70 H•м).
4. Connect tips of steering bent for to rotary fists.
5. On models AWD establish assemblage of a distributing box.
6. Establish a reception pipe of system of release of the fulfilled gases.
7. Add in the tank of the helmsman necessary quantity of a hydraulic liquid and pump over steering system.
8. Check up corners of installation of forward wheels, in case of need make corresponding updating.


Steering drive of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Поддомкратьте the car also establish it on props.
3. Merge a hydraulic liquid of system of strengthening of a wheel.
4. Remove assemblage of the main muffler (see the Head of the Power supply system and release).
5. Turn out bolts of the bottom support of shock-absorbers.
6. Тележечным a jack prop up back differential. Remove two small basic arms of a beam.
7. Give big самоконтрящиеся nuts of fastening of a beam from differential.
8. Turn out bolts of collars of fastening of oil lines.
9. Remove tubes of a pressure head line.
10. Keeping tips of cross-section draughts from проворачивания, release their fixing nuts. Remove tips from bars of cross-section draughts.
11. Turn out fixing bolts and remove assemblage of the back steering mechanism.


Installation

 PERFORMANCE ORDER

1. Fix assemblage of the steering mechanism on a frame beam. For the purpose of definition of neutral position of a rod of the piston of the hydraulic cylinder shift it for all length of the course.
2. Fill tips of cross-section draughts in landing nests on longitudinal levers of a suspension bracket and screw fixing nuts. In case of need make adjustment of length of draughts (the difference in lengths of opposite draughts should not exceed 1 mm), then tighten nuts with demanded effort (58 H•м).
3. Replacing sealing rings, restore initial connection of hydraulic lines. Track reliability of fastening of lines in all provided intermediate clamps.
4. Establish big самоконтрящиеся nuts of fastening of a beam of a frame from differential. Tighten nuts with demanded effort (110 130 H•м).
5. Clean propping up differential a jack.
6. Establish two small arms.
7. Establish bolts of the bottom support of shock-absorbers.
8. Establish the main muffler.
9. Fill in in the tank of a hydraulic path necessary quantity of a liquid and pump over system.
10. Check up corners of installation of wheels. In case of need make corresponding updating.


Models Galant

Models on 1993 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Disconnect a reception pipe of system of release of the fulfilled gases.
3. Merge a liquid of system of hydrostrengthening of a wheel.
4. Turn out a coupling bolt of fastening of the bottom hinge of a shaft of a column to an entrance shaft реечной transfers.
5. At a corresponding complete set remove a distributing box.
6. Take шплинты, give корончатые nuts and liberate tips of steering draughts from rotary fists.
7. Find triangular arms (кницы) near to assembly collars of fastening of a bar of the stabilizer of cross-section stability to a frame beam. Remove and кницы and assembly collars.
8. Prop up the central beam.
9. Give a through bolt from a round jet emphasis of a suspension bracket of the power unit.
10. Turn out back bolts of the central beam.
11. On front-wheel (FWD) models disconnect a reception pipe of system of release of the fulfilled gases.
12. Disconnect from картера the steering mechanism a pressure head line and a returnable hose, - for the purpose of minimisation of leaks and in order to avoid hit in a hydraulic path of a dirt at once закупорьте the open ends of lines and connecting unions.
13. Slightly приопустите the central beam.
14. Turn out bolts of fastening of assembly collars and remove assemblage of the steering mechanism. Take assemblage from under the car through an arch of the left wheel, preliminary having taken away to the right and having inclined for removal from a beam.


Installation

 PERFORMANCE ORDER

1. Establish assemblage of the steering mechanism on the regular place. Screw fixing bolts and tighten them with demanded effort (60 80 H•м). At installation of rubber pillows of support track correctness of combination of their ledges with identification marks on a beam.
2. Connect to картеру the steering mechanism hydraulic lines.
3. Establish into place acting in film sections of system of release of the fulfilled gases.
4. Prop up the central beam a jack, screw fixing bolts and tighten them with demanded effort (100 H•м).
5. Establish a bolt of a jet emphasis, screw on it a new nut and tighten it with demanded effort (65 H•м).
6. Establish elements of fastening of the stabilizer of cross-section stability.
7. Connect steering draughts and tighten fixing nuts of their tips with demanded effort (34 H•м).
8. At a corresponding complete set establish a distributing box, - check up liquid level in it картере.
9. Fill in in the tank of the steering pump necessary quantity of a hydraulic liquid of a demanded grade (see the Head of Adjustment and routine maintenance).
10. Pump over a path of system of hydrostrengthening of a wheel.
11. Check up corners of installation of forward wheels, in case of need make corresponding updating.


Models since 1994 вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering mechanism on models Galant are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Поддомкратьте the car also establish it on props.
4. Remove forward wheels.
5. Turn out a coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft реечной transfers.
6. Remove a bar of the stabilizer of cross-section stability.
7. Take шплинты, release nuts and by means of a special stripper of type МВ991113 liberate tips of steering draughts from assemblages of rotary fists.
8. On models with electronic control by functioning of system of hydrostrengthening of a wheel (EPS) disconnect electroconducting from an electromagnet socket.
9. Remove two triangular кницы, located near to the central beam.
10. Prop up the central beam a jack. Take a through bolt from a forward jet emphasis, then turn out bolts of fastening of a beam.
11. Remove the central beam.
12. Prop up the power unit тележечным a jack and remove a through bolt of a back jet emphasis.
13. Disconnect a pressure head line and a returnable hose of a hydraulic path of the steering amplifier from картера реечной transfers, - at once закупорьте the open ends of lines and unions.
14. Turn out fixing bolts and take assemblage of the steering mechanism through an arch of the left wheel.


Installation

 PERFORMANCE ORDER

1. Get assemblage of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft реечной transfers.
2. Screw fixing bolts and tighten them with demanded effort (69 H•м).
3. Screw a coupling bolt and tighten it with demanded effort (18 H•м).
4. Connect to картеру the steering mechanism hydraulic lines. Tighten штуцерный a socket of a pressure head line with effort 43 H•м. Track reliability of fixing on the union a collar of a returnable hose.
5. Screw and tighten with demanded effort (43 H•м) a through bolt of a back jet emphasis.
6. Prop up a jack the central beam. Screw the central fixing bolts. Tighten forward bolts with effort 78 88 H•м, back - 69 78 H•м.
7. Screw a through bolt of a forward jet emphasis and tighten it with demanded effort (43 H•м).
8. Establish two triangular кницы and tighten bolts of their fastening with demanded effort (69 78 H•м).
9. Establish a bar of the stabilizer of cross-section stability.
10. Connect steering bent for to rotary fists, - tighten nuts of spherical fingers of tips with demanded effort (27 H•м).
11. On the models equipped with system EPS, restore connection of corresponding electroconducting.
12. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
13. Add in the tank of the steering pump necessary quantity of a hydraulic liquid of a demanded grade (see the Head of Adjustment and routine maintenance) and pump over hydrostrengthening system.
14. Check up corners of installation of forward wheels, in case of need make corresponding updating.


Models Mirage

Models on 1992 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Поддомкратьте the car also establish it on props.
3. Remove forward wheels.
4. Turn out a coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft реечной transfers.
5. Take шплинты, release nuts and liberate tips of steering draughts from assemblages of rotary fists.
6. Remove a bar of the stabilizer of cross-section stability.
7. Disconnect a pressure head line and a returnable hose of a hydraulic path of the steering amplifier from картера реечной transfers, - at once закупорьте the open ends of lines and unions.
8. Turn out fixing bolts and take assemblage of the steering mechanism through an arch of the left wheel.


Installation

 PERFORMANCE ORDER

1. Get assemblage of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft реечной transfers. Track reliability of a tightening of fixture.
2. Connect to картеру the steering mechanism hydraulic lines.
3. Establish into place a bar of the stabilizer of cross-section stability and an arm of a back support of transmission.
4. Connect steering bent for to rotary fists.
5. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
6. Add in the tank of the steering pump necessary quantity of a hydraulic liquid of a demanded grade (see the Head of Adjustment and routine maintenance) and pump over hydrostrengthening system.
7. Check up corners of installation of forward wheels, in case of need make corresponding updating.


Models since 1993 вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering mechanism on models Mirage are shown on an illustration.
2. Merge a working liquid from a path of system of hydrostrengthening of a wheel.
3. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

4. Поддомкратьте the car also establish it on props.
5. Remove forward wheels.
6. Disconnect electroconducting from the oxygen gauge and remove a reception pipe of system of release of the fulfilled gases.
7. Prop up the engine.
8. Turn out bolts of both jet emphasis.
9. Give fixing bolts and remove the central beam.
10. Mark position of an entrance shaft реечной transfers concerning the bottom hinge of a steering column. Turn out a coupling bolt and disconnect the hinge.
11. Take шплинты, release nuts and liberate tips of steering draughts from assemblages of rotary fists.
12. Disconnect a pressure head line and a returnable hose of a hydraulic path of the steering amplifier from картера реечной transfers, - at once закупорьте the open ends of lines and unions.
13. Turn out fixing bolts and take assemblage of the steering mechanism through an arch of the right wheel.


Installation

 PERFORMANCE ORDER

1. Get assemblage of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft реечной transfers, - track correctness of combination of the landing labels put in the course of dismantle.
2. Screw fixing bolts and tighten them with demanded effort (70 H•м).
3. Screw a coupling bolt and tighten it with demanded effort (18 H•м).
4. Connect to картеру the steering mechanism hydraulic lines, - do not forget to replace sealing rings.
5. Establish the central beam.
6. Establish a reception pipe of system of release of the fulfilled gases.
7. Connect electroconducting to the oxygen gauge.
8. Connect steering bent for to rotary fists, - tighten nuts of spherical fingers of tips with demanded effort (25 H•м).
9. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
10. Add in the tank of the steering pump necessary quantity of a hydraulic liquid of a demanded grade (see the Head of Adjustment and routine maintenance) and pump over hydrostrengthening system.
11. Check up corners of installation of forward wheels, in case of need make corresponding updating.