Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
- Engine electric equipment
   Specifications
   Start of the engine from the auxiliary power supply
   Removal and installation of the storage battery
   Check of a condition and replacement of wires of the battery
   Ignition system - the general information and safety measures
   Check of serviceability of functioning/adjustment of system of ignition
   Check of a condition and coil replacement (ек) ignitions
   Removal and installation of the key transistor (the ignition module)
   Removal and installation of the distributor of ignition (model with contactless system of ignition)
   Removal and installation of gauges of position of cranked and distributive shaft
   Check and adjustment of installation of a corner of an advancing of ignition
   Ignition order
   Charge system - the general information and safety measures
   Check of a condition of system of a charge
   Check of serviceability of functioning, removal and generator installation
   Start system - the general information and safety measures
   Check of serviceability of functioning of a starter and start chain
   Removal and starter installation
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Check of serviceability of functioning, removal and generator installation

Details of installation of the generator on models 3.0 of the l equipped with engine DOHC

1 — Приводной a belt
2 — Assemblage of the generator with a basic arm

3 — the Basic arm
4 — the Generator


Details of installation of the generator on models 3.0 of the l equipped with engine SOHC

1 — Приводной a belt
2 — the Jet bar
3 — Electroconducting of the gauge of temperature EGR (the Californian models)

4 — Tube EGR
5 — Assembly скоба the top section of the inlet pipeline (the delivery chamber)
6 — the Generator


Details of installation of the generator on l models 3.5

1 — Приводной a belt
2 — generator Electroconducting
3 — Щуп measurements of level of impellent oil

4 — the Generator
5 — the Basic arm of the generator


Check

Pressure check

 PERFORMANCE ORDER

1. Muffle the engine and for the purpose of removal of a superficial charge from the battery on 15 20 seconds include head headlights.
2. Measure pressure of the storage battery. Write down result of measurement.


Check without loading

 PERFORMANCE ORDER

1. Include neutral transfer (models with РКПП)/translate the selector lever in position “Р” (models with АТ). Cock a lay brake and prop up wheels противооткатными boots.
2. According to instructions of manufacturers of the device connect to the engine a tachometre.
3. Disconnect all onboard consumers of the electric power (a radio receiver, the heater fan, screen wipers, etc.).
4. Start the engine and lift frequency of its rotation to 1500 rpm.
5. Consider the indication of the voltmeter registering target pressure of the battery, - it should rise on 0.5 25 In rather removed during primary check. If everything is all right, pass to generator check under loading.
6. The exit of size of an increment of pressure for limits of an admissible range speaks about refusal of the generator/regulator of pressure.

The probability of infringement of serviceability of a condition of electroconducting and its contact connections is not excluded also.

7. The greatest information on a generator condition can be received by performance of its check on a workbench with application of a special tester, - operate according to the instruction of the manufacturer.


Check under loading

 PERFORMANCE ORDER

1. At the working engine include as much as possible onboard consumers of the electric power (a headlight, the heater fan, etc.).
2. Lift frequency of rotation of the engine to 2000 rpm.
3. Consider the indication connected to polar plugs of the battery of the voltmeter, - pressure should remain at least on 0.5 In above initial, infringement of serviceability of functioning of the generator/regulator of pressure otherwise takes place. Check up also a condition of connecting electroconducting and its contact connections.
4. Try to make generator check on a workbench with application of a special tester, - operate according to instructions of manufacturers of the device.


Removal and installation

Engines of 1.5 l, 1.6 l, 1.8 l, 2.0 l and 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove the cover of access located at the left under the car.
3. On models Galant equipped with system of a turbo-supercharging, remove an inlet air line.
4. Remove приводные belts (see the Head of Adjustment and routine maintenance).
5. Remove pulleys of the water pump.
6. Remove the top basic arm of the generator.
7. On l models 1.6 remove the battery with the pallet and the tank of a liquid of washing of a windscreen, then turn out the top fixing bolts and remove a radiator of system of cooling (the Engine see the Head).

Take a radiator aside, not disconnecting from it hoses.

8. Disconnect electroconducting from the generator.

9. Turn out fixing bolts and remove the generator.


Installation

 PERFORMANCE ORDER

1. Establish the generator on the regular place, establish the bottom bolt, screw and slightly tighten a fixing nut.
2. On l models 1.6 establish a radiator of system of cooling and fix its top bolts. Establish the battery pallet, the battery and the tank of a liquid of washing of a windscreen.
3. Establish the top basic arm of the generator and fix on assemblage burn down electroconductings.
4. Establish pulleys of the water pump.
5. Establish and adjust приводные belts (see the Head of Adjustment and routine maintenance).
6. On models Galant with a turbo-supercharging establish an air inlet sleeve.
7. Establish an access cover (at the left under the car).
8. Connect a negative wire to the battery and check up serviceability of functioning of system of a charge.


Engines of 3.0 l DOHC

Removal

 PERFORMANCE ORDER

1. Details of installation of the generator on models 3.0 of l with engines DOHC are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove the tank of a liquid of washing of lenses of headlights.
4. Remove fan K/V and a pillow of the top support of a radiator.
5. Ослабьте натяжитель also remove a belt of a drive of the generator.
6. Turn out top and the bottom bolts of fastening of the generator.
7. Give bolts of fastening of a basic arm.
8. Remove a basic arm.
9. Disconnect electroconducting and remove the generator.


Installation

 PERFORMANCE ORDER

1. Establish the generator on the regular place and connect to it electroconducting.
2. Establish a basic arm and tighten fixing bolts with demanded effort.
3. Fix the generator on a basic arm, tighten fixture with demanded effort (24 H•м).
4. Establish and adjust приводной a belt (see the Head of Adjustment and routine maintenance).
5. Establish fan K/V and a pillow of the top support of a radiator.
6. Establish into place the tank of a liquid of washing of lenses of head headlights.
7. Connect a negative wire to the battery and check up serviceability of functioning of system of a charge.


Engines of 3.0 l SOHC and 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the generator on models 3.0 of l with engines SOHC and l models 3.5 are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Remove an air inlet sleeve.
4. Release натяжитель and remove a belt of a drive of the generator.
5. On the Californian models remove assemblage of the converter of a back row.
6. Remove a jet bar of the power unit.
7. On models 3.0 of l SOHC disconnect electroconducting of the gauge of temperature EGR and lift the receiver EGR, also remove assembly скобу the delivery chamber of an inlet air path (the top section of the inlet pipeline).
8. Disconnect from the generator electroconducting.
9. Turn out top and the bottom bolts of fastening of the generator.
10. Lower the generator downwards and take it from under the car.


Installation

 PERFORMANCE ORDER

1. Establish the generator on the regular place.
2. Tighten the bottom fixture of the generator with demanded effort (20 25 H•м).
3. Connect to the generator electroconducting.
4. On models 3.0 of l SOHC establish assembly скобу the delivery chamber of an air path. Screw a fixing bolt and tighten it with demanded effort (18 H•м). Establish tube EGR and connect electroconducting to the gauge of temperature of system рециркуляции the fulfilled gases. Tighten fixture of clamps of a tube with effort (60 H•м).
5. Establish a jet bar of the power unit and tighten its fixture with demanded effort (45 H•м: a bolt and 50 60 H•м: a nut).
6. If removed, establish assemblage of the back converter.
7. Establish and adjust приводной a belt (see the Head of Adjustment and routine maintenance).
8. Connect an air inlet sleeve.
9. Connect a negative wire to the battery and check up serviceability of functioning of system of a charge.