Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
- The power supply system and release
   Specifications
   Сбрасывание pressure in the power supply system
   Removal and installation of the case of a throttle
   Removal and installation of a fuel highway and injection injectors
   Check of a condition and replacement of fuel lines and them штуцерных connections
   Check of serviceability of functioning of injectors
   Removal and installation of a regulator of pressure of fuel
   Removal and installation of a safety valve of a fuel tank
   Removal and installation of a fuel tank
   Cleaning and repair of a fuel tank - the general data
   Check of serviceability of functioning of the fuel pump, measurement of pressure of fuel
   Removal and installation of the fuel pump/gauge of the expense of fuel
   Removal and installation of assemblage of an air cleaner
   Release system
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a fuel tank

Details of installation of a fuel tank on models Mirage 1990 1992 of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of giving of fuel (a pressure head line)
5 — the Control valve
6 — Hoses of tap of fuel evaporations
7 — Electroconducting
8 — the Connecting hose of a jellied mouth
9 — the Ventilating hose

10 — the Fuel tank
11 — the Hose of tap of fuel evaporations
12 — the Fuel pump
13 — the Mesh filter топливозаборника
14 — the Block of measurement of the expense of fuel
15 — the Hose of tap of fuel evaporations
16 — the Double-thread valve
17 — the Jellied mouth


Details of installation of a fuel tank on models Mirage 1993 1996 of вып.

1 — the Jellied mouth
2 — the Hose of tap of fuel evaporations
3 — Штуцерный a socket of a pressure head line
4 — Штуцерный a socket of a returnable hose
5 — the Hose of tap of fuel evaporations
6 — the Contact socket of electroconducting of a gasoline pump and the gauge of the expense of fuel
7 — Electroconducting of gauges of speed of rotation of back wheels (model with ABS)
8 — Assemblage of a fuel tank

9 — the Block of measurement of the expense of fuel
10 — the Sealing lining
11 — the Hose of giving of fuel (a pressure head line)
12 — the Returnable hose
13 — the Fuel pump
14 — the Sealing lining
15 — the Hose of tap of fuel evaporations
16 — Запорный the valve of a fuel path
17 — Electroconducting of a gasoline pump and the gauge of the expense of fuel


Details of installation of a fuel tank on models Mirage 1997 and 1998 of вып.

1 — the Cover of a jellied mouth
2 — the Sealing lining
3 — the Jellied mouth
4 — the Returnable hose
5 — the Pressure head hose
6 — the Union
7 — the Contact socket of electroconducting
8 — the Fuel tank

9 — the Connecting hose of a jellied mouth
10 — Уровневый a hose
11 — the Hose of tap of fuel evaporations
12 — the Safety valve of a fuel tank
13 — the Hose of tap of fuel evaporations
14 — Запорный the valve of a fuel path
15 — the Fuel pump
16 — the Block of measurement of the expense of fuel


Details of installation of a fuel tank on models Mirage 1999 and 2000 of вып.

1 — the Guard of a jellied mouth
2 — the Guard of a jellied mouth
3 — the Cover of a jellied mouth
4 — the Sealing lining
5 — the Hose of tap of fuel evaporations
6 — the Separator
7 — the Hose of tap of fuel evaporations
8 — Assemblage of the control valve
9 — the Jellied mouth
10 — the Returnable hose
11 — the Pressure head line
12 — Electroconducting
13 — the Hose of tap of fuel evaporations

14 — the Connecting tube
15 — the Tube of tap of fuel evaporations
16 — Запорный the valve of a fuel path
17 — the Connecting hose of a jellied mouth
18 — the Valve of a stopping delivery of fuel
19 — Уровневый a hose
20 — Уровневый the valve
21 — the Fuel pump
22 — the measurement Block
The fuel expense
23 — the Fuel tank
24 — a purge Hose


Details of installation of a fuel tank on models Galant FWD 1990 1993 of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of tap of fuel evaporations
5 — the Contact socket of electroconducting of the block of measurement of the expense of fuel
6 — the Contact socket of electroconducting of a gasoline pump
7 — Штуцерный a socket of connection of a pressure head line to the fuel pump
8 — the Connecting hose of a jellied mouth
9 — the Hose of tap of fuel evaporations

10 — Самоконтрящаяся a nut
11 — the Basic arm of an assembly tape
12 — the Assembly tape
13 — the Fuel tank
14 — the Hose of tap of fuel evaporations
15 — the Control valve of a fuel tank
16 — the Block of measurement of the expense of fuel
17 — the Fuel pump
18 — the Jellied mouth


Details of installation of a fuel tank on models Galant AWD 1990 1993 of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of tap of fuel evaporations
5 — the Pressure head line
6 — the Connecting hose of a jellied mouth
7 — the Hose of tap of fuel evaporations

8 — the Guard
9 — the Hollow cover
10 — Самоконтрящаяся a nut
11 — the Fuel tank
12 — the Control valve
14 — the Jellied mouth


Details of installation of a fuel tank on models Galant 1994 1996 of вып. (Except Californian)

1 — the Fuel tank
2 — the Hose of tap of fuel evaporations
3 — the Pressure head line
4 — the Returnable hose
5 — the Gasoline pump
6 — the Block of measurement of the expense of fuel
7 — Запорный the valve

8 — the Hose of tap of fuel evaporations
9 — the Cover of a jellied mouth
10 — the Connecting hose of a fuel mouth
11 — the Hose of tap of fuel evaporations
12 — the Holder
13 — the Jellied mouth
14 — the Sealing lining


Details of installation of a fuel tank on Californian models Galant 1994 1996 of вып.

1 — the Fuel tank
2 — the Hose of tap of fuel evaporations
3 — the Pressure head line
4 — the Returnable hose
5 — Assemblage of a gasoline pump and the block of a measuring instrument of the expense of fuel
6 — Запорный the valve
7 — the Hose of tap of fuel evaporations

8 — the Cover of a jellied mouth
9 — the Connecting hose of a jellied mouth
10 — the Hose of tap of fuel evaporations
11 — the Holder
12 — the Jellied mouth
13 — the Sealing lining


Details of installation of a fuel tank on models Galant 1997 and 1998 of вып.

1 — the Fuel tank
2 — the Hose of tap of fuel evaporations
3 — the Pressure head line
4 — the Returnable hose
5 — the Differential gauge of pressure of a fuel tank
6 — Assemblage of a gasoline pump and the block of a measuring instrument of the expense of fuel
7 — Запорный the valve

8 — the Hose of tap of fuel evaporations
9 — the Cover of a jellied mouth
10 — the Connecting hose of a jellied mouth
11 — the Hose of tap of fuel evaporations
12 — the Holder
13 — the Jellied mouth
14 — the Sealing lining


Details of installation of a fuel tank on models Galant 1999 and 2000 of вып.

1 — Electroconducting
2 — Штуцерные sockets
3 — a purge Hose
4 — the Hose of tap of fuel evaporations
5 — the Ventilating hose
6 — the Connecting hose of a jellied mouth
7 — the Tube
8 — Assembly tapes
9 — the Fuel tank
10 — the Differential gauge of pressure
11 — Electroconducting
12 — the Pressure head line

13 — the Returnable hose
14 — the Cover
15 — Assemblage of the fuel pump
16 — the Guard
17 — the Cover of a jellied mouth
18 — the Amplifier
19 — the Sealing lining
20 — the Hose of tap of fuel evaporations
21 — the Separator
22 — the Hose of tap of fuel evaporations
23 — the Control valve
24 — the Jellied mouth


Details of installation of a fuel tank on models Diamante 1992 1996 of вып.

1 — Локер protection of a wheel arch (DOHC)
2 — Bolts of fastening of the intensifying cylinder (model with 4WS)
3 — Electroconducting of the fuel pump
4 — Electroconducting of a measuring instrument of the expense of fuel
5 — the Drain stopper
6 — the Cover of a jellied mouth
7 — the Jellied mouth
8 — the Hose of tap of fuel evaporations
9 — the Connecting hose of a jellied mouth
10 — the Returnable hose
11 — the Pressure head line

12 — the Hose of tap of fuel evaporations
13 — the Central section of system of release of the fulfilled gases
14 — Protection of a fuel tank
15 — Самоконтрящаяся a nut
16 — the Assembly tape
17 — the Fuel tank
18 — the Safety valve
19 — the Hose of tap of fuel evaporations
20 — the Block of measurement of the expense of fuel
21 — the Fuel pump


Details of installation of a fuel tank on models Diamante 1997 2000 of вып.

1 — the Cable of a drive of a lay brake
2 — the Fuel tank
3 — the Hose of tap of fuel evaporations
4 — the Pressure head line
5 — the Hose of tap of fuel evaporations
6 — Assemblage of the fuel pump and the block of measurement of the expense of fuel
7 — the Hose of tap of fuel evaporations

8 — Клапанная assemblage
9 — the Cover of a jellied mouth
10 — the Connecting hose of a jellied mouth
11 — the Hose of tap of fuel evaporations
12 — the Jellied mouth
13 — the Fuel filter
14 — Топливопровод


Remember that gasoline is extremely an inflammable liquid! At work with power supply system components observe all taken measures of fire safety. Do not smoke! Do not come nearer to a place of work with open fire or the redurable not protected by a lamp shade! Do not make system service in the premises equipped working on natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget, that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to suppose fuel hit on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilt fuel and do not put the rags impregnated with PETROLEUM PRODUCTS near to sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before to start a detachment of fuel lines, dump residual pressure in system. At service of components of the power supply system put on goggles. Constantly hold near at hand the class fire extinguisher In!


Removal

 PERFORMANCE ORDER

1. Details of installation of a fuel tank are presented on illustrations.

2. Dump pressure in the power supply system (Section Сбрасывание of pressure in the power supply system see).
3. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

4. Поддомкратьте the car also establish it on props.
5. Merge the rests of fuel from a petrol tank in reception container approaching on volume.
6. On models Diamante:

a) Remove локер protection of an arch of the left back wheel;
b) Disconnect the central section of system of release of the fulfilled gases from the main muffler. Remove back section of system of release with подвесов and lower it, take aside and tie up;
c) On the models equipped with a steering drive of back wheels turn out fixing bolts and remove assemblage of the back steering mechanism.
7. Disconnect from assemblage of the fuel pump pressure head and returnable hoses. Also disconnect hoses of tap of fuel evaporations.
8. Disconnect electroconducting from assemblage of a gasoline pump/block of measurement of the expense of fuel.
9. Disconnect from a tank a jellied mouth and ventilating hoses.
10. Get under the tank centre a suitable jack, prop up it assemblage and give nuts of fastening assembly скоб (tapes).
11. Slightly приопустите a tank also disconnect from it the remained lines of communication (electroconducting, hoses, tubes, etc.).
12. Take a tank from under the car.


Installation

 PERFORMANCE ORDER

1. If the tank is subject to replacement, transfer from it on replaceable assemblage various hinged components, including thermofilters, connecting hoses, valves and assemblage of the fuel pump/gauge of the expense of fuel.
2. Fix a new tank on a head of a jack and get it on the place under the car bottom, - leave a sufficient backlash for connection of lines of communication to the top part of pump assemblage.
3. Connect corresponding lines of communication to the top part of a tank.
4. Cock a jack, definitively having got a tank in regular position. Establish assembly tapes and fix their new самоконтрящимися nuts.
5. Restore initial connection of pressure head and returnable lines.
6. Connect a hose of a jellied mouth and a ventilating line. Special screws fix assemblage of a jellied mouth on a car wing.
7. On models Diamante:

a) At a corresponding complete set establish the amplifier of a steering drive of back wheels, screw fixing bolts and tighten them with demanded effort (43 H•м);
b) Establish and fix on подвесах back section of system of release of the fulfilled gases;
c) If removed, establish локер protection of an arch of the left back wheel.
8. Lower the car on the earth and pour the merged fuel back in a tank. Check up serviceability of functioning of the fuel pump (see more low), examine a power supply system path on presence of signs of development of leaks.