Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
- Cooling and heating systems
   Specifications
   Antifreeze - the general data
   Check of serviceability of functioning and the thermostat
   Check of a condition of the fan of system of cooling
   Removal and installation of a radiator of system of cooling
   Check of a condition of the water pump
   Removal and installation of the water pump
   Check of serviceability of functioning and replacement of the block of the gauge of a measuring instrument of temperature of a cooling liquid
   Replacement of the electromotor of a drive of the fan of a heater
   Removal and installation of the heat exchanger of a heater
   Check of serviceability of functioning and service of systems of heating and air conditioning
   Removal and installation of assemblage of the control panel by functioning of a heater and air conditioner, adjustment приводных cables
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the heat exchanger of a heater

Details of installation of the heat exchanger of a heater on models Diamante 1992 1996 of вып.

1 — Branch pipes of connection of heating hoses
2 — the Right section of the bottom furnish of the panel of devices
3 — the Sleeve of giving of air in a passenger foot well
4 — the Panel of devices
5 — Дефлектор an air line of foot level
6 — the Sleeve And a knee cooler
7 — Assemblage of the central air line
8 — the Sleeve of giving of air in a driver's foot well
9 — Forward and back central amplifiers
10 — Assemblage of the central assembly rack

11 — Assemblage of a sleeve of distribution of an air stream
12 — Fixture охладительного the block
13 — the Power transistor
14 — the Gauge of temperature of a cooling liquid
15 — Assemblage демпферного the motor of formation of temperature structure of air
16 — Демпферный the motor of the selector of giving of external air
17 — heater Assemblage
18 — the Overlay
19 — the Heat exchanger (radiator) of a heater


Details of installation of the heat exchanger of a heater on models Galant 1990 1993 of вып.

1 — the Central assembly rack of the panel of devices
2 — Дефлектор an air line of foot level
3 — the Air line of knee level
4 — the Sleeve of giving of air in a passenger foot well
5 — the Sleeve of giving of air in a driver's foot well
6 — the Central air line

7 — the Air line of a back heater In
8 — the Air line of a back heater With
9 — Воздухораспределитель the bottom level
10 — the Air line (models without К/В)
11 — evaporator Fixture (models with К/В)
12 — heater Assemblage


Details of installation of the heat exchanger of a heater on models Galant 1994 1998 of вып.

1 — Branch pipes of connection of heating hoses
2 — the Central ventilating sleeve
3 — the Central amplifier
4 — Воздухораспределитель the bottom level
5 — Basic arm ECM

6 — evaporator Fixture
7 — Clamps
8 — heater Assemblage
9 — the Heat exchanger (radiator) of a heater


Details of installation of the heat exchanger of a heater on models Galant 1999 and 2000 of вып.

1 — the Controller of blocking of a belt (model 3.0)
2 — the Cover
3 — the Automatic controller of the compressor (model with К/В)

Gymnastics and discharge a coolant (models with К/В)

4 — the Tube of a refrigerator path (model with К/В)
5 — the Broad valve
6 — Sealing rings (models with К/В)

7 — the Evaporator
8 — the Drainage hose (models with К/В)

Descent and addition of a cooling liquid

9 — Heating hoses
10 — heater/cooler Assemblage
11 — the heater Heat exchanger


Details of installation of the heat exchanger of a heater on models Mirage 1990 1992 of вып.

1 — Heating hoses
2 — Приводной a cable sample of a direction of distribution of air
3 — Приводной a cable of a choice of a temperature mode
4 — Приводной a cable of a choice of a mode of air circulation
5 — Assemblage of management by heater functioning
6 — the Socket of electroconducting of the relay of management ECI
7 — the Central assembly rack of the panel of devices
8 — the Sleeve And a back heater

9 — the Air line of knee level (model without a back heater) / a transit air line (models with a back heater)
10 — the Sleeve of giving of air in foot wells
11 — the Air line of knee level
12 — the Central air line
13 — Fixture of assemblage of a heater
14 — the Block of management ELC-АТ
15 — Fixture of assemblage of the evaporator
16 — heater Assemblage


Details of installation of the heat exchanger of a heater on models Mirage 1993 1996 of вып.

1 — Heating hoses
2 — the Connecting sleeve (models without К/В)
3 — the Forward air line
4 — the Central amplifier

5 — the Central air line
6 — Fixture of assemblage of the evaporator (model with К/В)
7 — heater Assemblage
8 — the Heat exchanger (radiator) of a heater


Details of installation of the heat exchanger of a heater on models Mirage 1997 2000 of вып.

1 — the Central amplifier
2 — the Central air line
3 — the Sleeve воздухораспределителя

4 — Heating hoses
5 — heater Assemblage
6 — the Heat exchanger (radiator) of a heater


Cars considered in the present Management are equipped by system of the additional safety SRS more known as a pillow of safety. Before to perform any works near to assemblage of a pillow or a steering column, without fail disconnect system in order to avoid reception of traumas as a result of its casual operation (the Onboard electric equipment see the Head). Isolation and contact sockets of electroconducting of chain SRS are painted in bright yellow colour. It is not necessary to connect any diagnostic devices to the given chain!

Air central air constantly is under a high pressure. At all do not disconnect refrigerator lines and do not remove any components of system, preliminary not having executed a discharge of last. The discharge of a central air of air should be made by forces of the skilled expert in the conditions of a car-care centre workshop. At рассоединении refrigerator lines necessarily put on goggles!

Do not suppose antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash off plentiful quantity of water. Remember that antifreeze is extremely a toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect cooling liquid spilt on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways recyclings of the fulfilled cooling liquid consult at any station of car-care centre. In many regions of the world special points on reception of a various sort of working off are equipped. At all do not merge an old cooling liquid in the water drain and on the earth! Recently nontoxical grades of antifreeze are developed, however they also are subject to recycling in the organised order.

Before to start procedure performance, wait full cooling of the engine.


Models Diamante

Removal

 PERFORMANCE ORDER

1. Details of installation of the heat exchanger of a heater on models Diamante are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action! Disconnect SRS (the Onboard electric equipment see the Head).

3. Empty system of cooling and disconnect rubber hoses of a water path from the heater heat exchanger (at once закупорьте the open ends of hoses for the purpose of prevention of risk of internal pollution of system of cooling).
4. Remove the right section of the bottom furnish of the panel of devices.
5. Remove a sleeve of giving of air in a passenger foot well.
6. For the purpose of dismantle of console assemblage remove an ashtray and turn out opened screw. Turn out remained four, located on each side assemblages, lobbies of the screw and remove the console.
7. Remove decorative заглушки, turn out opened screws and remove assemblage of a driver's knee emphasis with a basic arm.
8. Remove covers of a steering column.
9. Remove the drummer of the lock of a cover of a ware box, actually assemblage of a box and its external casing. Turn out opened screw.
10. Remove the panel of facing of a radio receiver and a stereosystem
11. Remove assemblage of management by functioning of systems of heating and an air conditioning.
12. Remove a coaster.
13. Remove located from above on the panel of devices loudspeakers.
14. Remove facing of an instrument guard and a combination of devices.
15. Disconnect from transmission a cable of a drive of a speedometer. Disconnect a transitive nozzle from assemblage of a combination of devices, slightly involve a cable inside and remove a nozzle.
16. Disconnect all electroconducting brought to a steering column. Turn out fixing bolts and lower a column downwards, having laid it on a driver's seat.

Observe extreme care, - try not to admit any contact to the module of a pillow of safety.

17. Remove a lamp of illumination of a ware box.
18. Turn out the remained fixing screws and remove the panel of devices.
19. Remove a sleeve of giving of air in a driver's foot well, охладительный a sleeve of knee level and the central air line.
20. Remove forward both central amplifiers and the central assembly rack.
21. Remove assemblage of a sleeve of distribution of an air stream.
22. Disconnect all brought to assemblage of a heater electroconducting.
23. Turn out fixing screws, give nuts and remove assemblage of a heater from the car.
24. Transfer assemblage on a workbench and take from a casing a heat exchanger radiator.


Installation

 PERFORMANCE ORDER

1. Carefully clean and dry from within a casing of a heater and establish in it the heat exchanger and accompanying components.
2. Establish heat exchanger assemblage on the car, tighten fixture. Track correctness of mutual position of casings of assemblages of a heater and the evaporator. Connect electroconducting to fixed on assemblage of a heater to components.
3. Establish sleeve assemblage воздухораспределителя. Establish forward both back amplifiers and the central assembly rack.
4. Establish the central air line, a sleeve of a knee cooler and a sleeve of giving of air in a driver's foot well.
5. Establish the panel of devices, screw and tighten fixing screws.
6. Establish a lamp of illumination of a ware box.
7. Translate into position and fix a steering column, connect to it corresponding electroconducting.
8. Connect to an instrument guard a transitive nozzle of a cable of a drive of a speedometer.
9. Establish a combination of devices and the panel of its facing.
10. Establish on the panel of devices the top loudspeakers.
11. Establish a coaster.
12. Establish assemblage of management by functioning of a central air of air.
13. Establish a stereosystem and the panel of facing of a radio receiver.
14. Screw the screw located under assemblage of a ware box.
15. Establish assemblage of a ware box.
16. Establish covers of a casing of a steering column.
17. Establish a basic arm of a knee emphasis and actually an emphasis. Screw fixing screws and muffle their decorative stoppers.
18. Establish console assemblage and an ashtray.
19. Establish a sleeve of giving of air in a passenger foot well.
20. Establish the right section of the bottom furnish of the panel of devices.
21. Connect to the heater heat exchanger rubber hoses.
22. Fill in in cooling system cooling liquid.
23. Connect a negative wire to the battery.
24. Check up serviceability of functioning of an automatic central air of air.
25. Check up elements of a heating path on presence of signs of development of leaks of a cooling liquid.


Models Galant

Removal

 PERFORMANCE ORDER

1. Details of installation of the heat exchanger of a heater on models Galant are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action! Disconnect SRS (the Onboard electric equipment see the Head).

3. At the cold engine translate the lever of a choice of a temperature mode in position FULL HOT (the maximum heating). Empty cooling system.
4. Disconnect the rubber hoses of a water path connected to branch pipes of the heat exchanger of a heater on a back partition of an impellent compartment.
5. Remove the central console (the Body see the Head).
6. Remove a heater cover.
7. Remove a steering wheel.
8. Remove a small cover from a casing of a steering column.
9. Remove section of the bottom furnish of the panel of devices.
10. Remove both sections of a casing of a steering column. Disconnect the electroconducting brought to a column.
11. Remove facing of an instrument guard.
12. Turn out screws of fastening of a combination of devices.
13. Liberate a combination of devices from an adjusting nest and disconnect from its back party a nozzle of a cable of a drive of a speedometer. Remove a combination of devices.
14. Remove the floor console with a stretcher.
15. Disconnect and remove sleeves of giving of air in all vertical levels of salon.
16. Remove a ware box.
17. Remove an ashtray with a basic arm (do not forget to disconnect electroconducting from прикуривателя).
18. Remove facing of the control panel by heater functioning.
19. Remove assemblage of management by functioning of a heater and disconnect from it electroconducting.
20. Remove the right section of the bottom furnish of the panel of devices with a stretcher.
21. Remove a cover of the assembly block of the safety locks established at the left under the panel of devices. Отболтите also remove the assembly block.
22. Remove panels of furnish of forward racks.
23. Remove forward overlays of thresholds of both forward doors.
24. Liberate facing дефлектора обдува a windscreen, disconnect electroconducting from a photo cell and remove facing and a lattice дефлектора.
25. Remove a lattice дефлектора the central air line.
26. Turn out bolts of fastening of an arm of a steering column to the panel of devices.
27. Remove assemblage of the central intensifying frame. Turn out bolts of fastening of the right stretcher (try to remember their adjusting positions).
28. Turn out the remained fixing bolts and remove the panel of devices, preliminary having marked and having disconnected corresponding electroconducting.
29. On models with an automatic central air of air remove established before heater assemblage (from below) the block of management of food distribution.
30. Remove a sleeve connecting the block of a heater with a casing of the evaporator (model with К/В)/assemblage of the fan of a heater (model without К/В).
31. Cautiously disconnect vacuum hoses.
32. Remove assemblage of a heater from the car and transfer it on a workbench.
33. Remove a cover from the water crane, disconnect draughts and remove the vacuum activator.
34. Release clamps and take the heat exchanger from a heater casing.
35. After removal of the water crane heat exchanger replacement can be made. Remove a plastic cover, ослабьте fixing collars, disconnect a hose and remove the crane.


Installation

 PERFORMANCE ORDER

1. Carefully clean and dry from within a casing of a heater and establish in it the heat exchanger and assemblage of a water hose (replace a hose with fixing collars).
2. Establish the vacuum activator and connecting draught. Establish on assemblage of the crane a cover.
3. Establish heat exchanger assemblage on the car, tighten fixture.
4. Accurately connect a socket to a plait of vacuum hoses. Track correctness of connection of hoses and reliability of their fastening on the unions.
5. Establish a cover of heating assemblage and the central console.
6. Establish a sleeve connecting assemblages of a heater and the evaporator/assemblage of the fan of a heater.
7. Establish the block of distribution of a food, accurately connect draughts and rods.
8. Connect to the heat exchanger hoses охладительного a path.
9. Establish the panel of devices (operate in an order, the return to an order of dismantle of components).
10. Establish the central console.
11. Establish casings of a steering column. Restore initial connection of electroconducting.
12. Establish the central section of the bottom furnish.
13. Establish a small cover on a casing of a steering column.
14. Establish a steering wheel.
15. Fill cooling system.
16. Connect a negative wire to the battery.
17. Check up serviceability of functioning of an automatic central air of air.
18. Check up elements of a heating path on presence of signs of development of leaks of a cooling liquid.
19. Connect a negative wire to the battery.
20. Check up serviceability of functioning of an automatic central air of air.
21. Check up elements of a heating path on presence of signs of development of leaks of a cooling liquid.


Models Mirage

Removal

 PERFORMANCE ORDER

1. Details of installation of the heat exchanger of a heater on models Mirage are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

3. Empty cooling system. Disconnect heating hoses. Remove decorative caps with анкерных the bolts, the pallet established under seats and directing rings of seat belts, give fixture, disconnect electroconducting from gauges-switches of seat belts, then remove seats.
4. Remove from assemblage of the floor console монетницу and a ware box. Remove assemblage of the switch of the electric drive of mirrors of a back kind/zaglushku.

For liberation of all listed components it is necessary to use only the plastic tool!

5. Remove a back half of console.
6. On models with РКПП remove the handle of the lever of a gear change.
7. Remove forward section of the console.
8. For fastening of the panel of devices plastic clamps штифтового type are used. For отпускания such clamp follows stupid выколоткой to drown the central pin of assemblage then to take last from the landing nest.

Do not press a pin with excessive effort as it can result е to its pushing out from a clamp opposite side.

9. Remove forward overlays of thresholds of both doors.
10. Remove an ashtray.
11. Remove the central facing section of the panel of devices (radio receiver facing).
12. Remove fixed in the top left corner of the panel of devices a case for sun glasses, and also the lateral panel in which the given case is built in.
13. Remove a driver's knee emphasis and the drive handle отпускания the cowl lock.
14. Remove the top and bottom sections of a casing of a steering column.
15. Remove a radio receiver.
16. Remove a ware box and the drummer of the lock of its cover.
17. Remove the bottom cover of the panel of devices and two small fragments of furnish in the central part of the panel (pull them on itself).
18. Turn out the screw of fastening of assemblage of management of heater functioning.
19. Remove facing of an instrument guard and take outside a combination of devices.
20. Remove a transitive nozzle of connection to a combination of devices of a cable of a drive of a speedometer (preliminary the cable should be disconnected from transmission). Slightly extend тросовую assemblage on itself and turn a nozzle for the purpose of its liberation a little.
21. Hooking a screw-driver with a flat sting, release lock uvulas and disunite sockets brought to a combination of devices of electroconducting.
22. Having hooked the plastic tool, remove a cover of the right loudspeaker. Remove a loudspeaker and remove lateral дефлекторы the top air lines. Dismantle hours. Access to bolts of fastening of the panel of devices now should open.
23. Give a fixing nut, take a bolt and lower a steering column.
24. Turn out fixing bolts and remove assemblage of the panel of devices.
25. Disconnect cables of management of modes of functioning of a heater from assemblage of the last, then remove the control panel.
26. Disconnect electroconducting of the relay of management MFI.
27. Remove two stamped steel emphasis of the panel of devices.
28. Remove sleeves of air lines.
29. Give nuts of fastening of assemblage of a heater.
30. Remove the block of management ELC of automatic transmission.
31. Give nuts and release clamps of fastening of assemblage of the evaporator.
32. Put forward the evaporator in salon, then remove the heater block.

Try not to damage connecting tubes.

33. Remove a cover established on heating tubes, then release clamps of fastening of the heat exchanger. Take the heat exchanger from a heater casing, - try not to damage ламели a radiator and not to cut about them fingers.


Installation

 PERFORMANCE ORDER

1. Carefully clean and dry from within a casing of a heater and establish in it the heat exchanger. Track reliability защелкивания clamps and a cover.
2. Establish the evaporator and assembly block ELC AT.
3. Establish heater assemblage on the regular place and connect sleeves of air lines.
4. Restore initial connection of electroconducting and приводных management cables.
5. Operating in an order, the return to an order of dismantle of components, establish assemblage of the panel of devices and the console ().
6. Establish forward seats.
7. Connect a negative wire to the battery.
8. Check up serviceability of functioning of an automatic central air of air.
9. Check up elements of a heating path on presence of signs of development of leaks of a cooling liquid.