Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
- Manual transmission
   + 5-step manual box of a gear change (РКПП)
   - Automatic transmissions (АТ)
      The general information and functioning principle
      Problem diagnostics АТ - the general information
      The adjustments made without removal АТ from the car
      Removal and pallet installation картера АТ
      Removal, installation and adjustment of the gauge-switch of the permission of start
      Removal and installation АТ
      Major repairs АТ
   + Distributing box
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




Removal and installation АТ

Details of installation АТ F4А51 on models Diamante, the left-side view behind (1 from 2)

1 — the Place of connection of a cable of management of switching АТ
2 — Hoses маслоохладителя
3 — the Socket of electroconducting of the gauge-switch of the permission of start (PNP)
4 — the Socket of electroconducting of the electromagnetic valve of management АТ
5 — the Socket of electroconducting of the gauge of turns of a primary shaft
6 — the Socket of electroconducting of the gauge of turns of a secondary shaft

7 — the Socket of electroconducting VSS
8 — Шплинт
9 — the Tip of steering draught
10 — Ступичная a nut (a nut of fastening of a power shaft)
11 — the Spherical support of the bottom lever of a suspension bracket
12 — Assemblages of power shafts


Details of installation АТ F4А51 on models Diamante, the left-side view behind (2 from 2)

13 — the Starter
14 — the Central beam
15 — the Arm of a back jet emphasis of a suspension bracket of the power unit
16 — the Bolt of fixing of the top section of transmission
17 — the Arm of a support of a suspension bracket of the power unit

18 — the support Terminator
19 — the Cover of a dome of transmission
20 — a fastening Bolt приводного a disk
21 — the Bolt of fixing of the bottom section of transmission
22 — transmission Assemblage


Models Diamante

The definitive tightening of the fixture marked with an asterisk is made after lowering of the power unit.

Removal

 PERFORMANCE ORDER

1. Details of installation of assemblage АТ on models Diamante are shown on illustrations.
2. Disconnect SRS (safety pillows) (the Onboard electric equipment see the Head).
3. Поддомкратьте the car also establish it on props.
4. Remove forward wheels.
5. Remove a lateral cover and protection картера the engine.
6. Merge from картера transmissions ATF.
7. At a corresponding complete set of the car remove assemblage forward каталитического the converter.
8. Remove an exhaust pipe, the main muffler and assemblage каталитического the converter.
9. Liberate from assemblage of a rotary fist a tip of steering draught and a spherical support of the lever of a suspension bracket.
10. Отболтите the basic bearing of the left power shaft.
11. Hooking mount, liberate power shafts from transmission.
12. Remove assemblage of an air cleaner with the sleeve of an air inlet connected to it.
13. Disunite a socket of a plait of electroconducting of the engine.
14. On models with an active suspension bracket (Active-ECS) remove from transmission assemblage of the compressor and tie up its wire, - do not suppose повисания the compressor on an air hose.
15. At a corresponding complete set remove a basic arm of a jet emphasis of a suspension bracket of the power unit.
16. Disconnect from transmission a cable of a drive of a speedometer.
17. Release a fixing collar and disconnect from transmission a cable of a drive of a gear change.
18. Disconnect from картера transmissions hoses маслоохладителя, - at once закупорьте the open ends of hoses in order to avoid hit in dirt system.
19. Disconnect electroconducting from the gauge-switch of the permission of start, the gauge-switch of the servo-driver of a mode kickdown, the pulse generator, the gauge of temperature ATF and the electromagnetic valve of management of transmission switching.
20. Prop up transmission by a jack and remove an arm of a support of its suspension bracket.
21. Turn out three top bolts of fastening of transmission to the engine.
22. On models with 4WS remove a thermofilter of the oil pump 4WS and remove pump assemblage, - try not to suppose a tension of oil hoses.
23. On the models equipped with system Active-ECS disconnect a rod of the gauge of height of a suspension bracket from assemblage of the bottom control lever of a suspension bracket.
24. Turn out a bolt of fastening of the oxygen gauge to the right beam.
25. Remove starter assemblage.
26. Remove the basic arms blocking access to a back cover of a dome of transmission.
27. Remove covers of a dome/pallet of transmission.
28. Turn out bolts of fastening of a flexible disk to the rotation converter.
29. Turn out the bottom fixing bolts, separate transmission from the engine and take it from under the car.

Installation

 PERFORMANCE ORDER

1. Press transmission to the engine, screw fixing bolts and tighten them with demanded effort (75 H•м)
2. Screw bolts of fastening of the converter of rotation to приводному to a disk and tighten them with demanded effort (46 53 H•м).
3. Establish dome/pallet covers картера transmissions.
4. Establish all acting in film for the purpose of providing of access to a back cover of transmission arms of support of a suspension bracket of the power unit.
5. Establish into place a starter.
6. Screw a bolt of fastening of a plait of electroconducting of the oxygen gauge to the right beam and tighten it with demanded effort (10 12 H•м).

7. On models with Active-ECS connect a rod of the gauge of height of a suspension bracket to the bottom control lever. Adjust length of a rod And, - demanded value makes 269 270 mm.

8. At a corresponding complete set establish into place the pump 4WS and its thermofilter. Tighten bolts of fastening of the pump and its screen with demanded effort (24 H•м).
9. Screw three top bolts of fastening of transmission to the engine. Tighten bolts with demanded effort
(75 H•м).

One of the top bolts is used also for fastening of the tyre of grounding.

10. Establish an arm of a support of a suspension bracket of transmission. Tighten fixture (bolts and nuts) support with demanded effort (70 H•м).
11. Connect electroconducting to the electromagnetic valve of management switching АТ, to the gauge-switch of the servo-driver of a mode kickdown, to the pulse generator, the gauge of temperature ATF and the gauge-switch of the permission of start (PNP).
12. Connect to transmission hoses маслоохладителя and fix them on the unions new collars.
13. Connect to transmission and fix a collar a cable of a drive of switching.
14. Connect to transmission a cable of a drive of a speedometer.
15. At a corresponding complete set establish an arm of a jet emphasis of a suspension bracket of the power unit and tighten a nut of its through bolt with effort 50 60 H•м. Two remained bolts tighten with effort 22 H•м.
16. On models with Active-ECS establish into place assemblage of the air compressor and tighten bolts of its fastening with demanded effort (5 H•м).
17. Connect a contact socket of a plait of electroconducting of the engine.
18. Establish assemblage of an air cleaner with an air inlet sleeve.
19. Having replaced lock rings, plant power shafts in transmission. Screw a bolt of fastening of the basic bearing of the left shaft and tighten it with demanded effort (45 H•м).
20. Plant in assemblage of a rotary fist a tip of steering draught and a spherical support of the bottom lever of a suspension bracket. Tighten корончатые nuts of spherical fingers with demanded effort (60 72 H•м: a support and 30 H•м: a tip). Block nuts new шплинтами.
21. Having replaced sealing linings, establish into place removed sections of system of release of the fulfilled gases.
22. Establish protection картера. Fill in in transmission corresponding quantity ATF of a demanded grade (see the Head of Adjustment and routine maintenance).
23. Start the engine and check up it on presence of signs of development of leaks.


Models Galant on 1993 вып.

Removal

 PERFORMANCE ORDER

1. On the models equipped with a control system in the speed, remove an actuation mechanism темпостата in gathering with the basic arm.
2. At a corresponding complete set disconnect the air compressor of system Active-ECS.
3. Merge from transmission ATF.
4. Remove the air cleaner assemblage, the built in cooler and an air line sleeve.
5. Preliminary having marked, disconnect electroconducting from the electromagnetic valve, gauge-switch PNP, the pulse generator of the servo-driver of a mode kickdown and the gauge of temperature ATF.
6. Disconnect from transmission a cable of a drive of a speedometer and a line маслоохладителя.
7. Having disconnected electroconducting, remove starter assemblage.
8. Turn out the top bolts of fastening of transmission to the engine.
9. Prop up transmission by a jack remove an arm of a support of its suspension bracket.
10. Поддомкратьте the car also establish it on props. Remove protection elements картера.
11. Disconnect from assemblages of rotary fists steering draughts and the bottom levers of a suspension bracket.
12. Liberate from картера transmissions power shafts (in order to avoid damage of internal SHRUS do not pull for shaft, and hook their mount, - try not to damage epiploons). Tie up shaft a wire to bottom elements.
13. On models AWD disconnect system of release of the fulfilled gases and remove a distributing box.
14. Remove the bottom cover of a dome of transmission and turn out special bolts of fastening of a flexible disk to the rotation converter. For the purpose of maintenance of serial access to each of bolts, turn a cranked shaft of the engine for a bolt of a pulley by means of a face key. Having turned out all bolts, wring out the converter in transmission, - if the converter remains on the engine, it will lead to oil hit in its nave that is fraught with an assemblage exit out of operation.
15. Turn out the bottom fixing bolts, disconnect transmission from the engine and take it from under the car.


Installation

 PERFORMANCE ORDER

1. Having fixed the rotation converter in transmission, press assemblage of last to the engine. Screw fastening bolts приводного a disk and tighten them with demanded effort (46 53 H•м). Screw and tighten with effort 48 H•мболты transmission fastenings. Establish a dome cover.
2. On all-wheel drive models (AWD) establish assemblage of a distributing box with frame elements. Having replaced a sealing lining, establish the removed sections of system of release of the fulfilled gases.
3. Having replaced lock rings, fill in transmission internal pins of power shafts.
4. Fill in rotary fists tips of helmsmen of draught and spherical support of levers of a suspension bracket.
5. Establish an arm of a support of a suspension bracket of transmission.
6. Establish protection картера.
7. Establish a starter.
8. Connect to transmission a cable of a drive of a speedometer and hoses маслоохладителя.
9. Connect electroconducting to the electromagnetic valve, gauge-switch PNP, the pulse generator of the servo-driver kickdown and to the gauge of temperature ATF.
10. At a corresponding complete set establish into place the air compressor of system Active-ECS.
11. On the models equipped with a control system in the speed, establish into place an actuation mechanism темпостата with a basic arm.
12. Fill in in transmission corresponding quantity ATF of a demanded grade (see the Head of Adjustment and routine maintenance). On models AWD check up liquid level in a distributing box.
13. Start the engine and allow to it to work on single turns within not less than 2 minutes. Cock a lay brake and it is consecutive попереключайте the selector lever in each of the provided positions, in summary having returned it in position “N”.
14. Check up level ATF, in case of need make corresponding updating.


Models Galant since 1994 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove assemblage of an air cleaner with sleeves of air inlets.
3. Merge from transmission ATF.
4. Give a nut of fastening of the lever of switching to transmission. Release a collar and disconnect from transmission приводной a cable.
5. Remove a basic arm of a cable of a drive of switching.
6. Preliminary having marked, disconnect electroconducting from a speedometer, the electromagnetic valve, gauge-switch PNP, the pulse generator, the mode servo-driver kickdown and the gauge of temperature ATF.
7. Mark and disconnect from line transmission маслоохладителя.
8. Turn out a fixing bolt and remove from transmission measuring щуп with a directing tube.
9. Remove and shift aside starter assemblage.
10. Подпорите the engine the adaptation of type MZ203827.
11. Remove an arm of a back jet emphasis of a suspension bracket of the power unit.
12. Remove an arm of a support of a suspension bracket of transmission.
13. Turn out the top bolts of fastening of transmission.
14. Поддомкратьте the car also establish it on props.
15. Remove forward wheels.
16. Remove the right section of protection картера.
17. Take шплинт and disconnect from assemblage of a rotary fist a tip of steering draught.
18. Disconnect from assemblage демпферной plugs a rack of the stabilizer of cross-section stability.
19. Disconnect демпферную a plug from a cross-section control lever of a suspension bracket.
20. Liberate from a rotary fist spherical support bottom and сжимного levers and a suspension bracket.
21. Having hooked mount, liberate from transmission power shafts and tie up their wire to elements of the bottom of the car.
22. Remove a cover from a transmission dome.
23. Turn out a through bolt of a forward jet emphasis of a suspension bracket of the power unit.
24. Remove a beam and right triangular кницу.
25. Turn out bolts of fastening of a flexible disk to the converter of rotation and wring out last in transmission.
26. Prop up transmission тележечным a jack and turn out the bottom coupling bolt.

Coupling bolt will screw in transmission from the engine and it is located directly over an aperture under power shaft installation.

27. Having shifted back, separate transmission from the engine and take it from under the car.


Installation

 PERFORMANCE ORDER

1. Having fixed the rotation converter in transmission, press assemblage of last to the engine. Screw bolts of fastening of transmission and tighten them with demanded effort (48 H•м).
2. Screw the bottom coupling bolt and tighten it with effort 29 34 H•м.
3. Connect the rotation converter to a flexible disk, screw fixing bolts and tighten them with demanded effort (45 52 H•м).
4. Establish a cover of a dome and tighten bolts of its fastening with effort 9 H•м.
5. Establish a beam and tighten bolts of its fastening with demanded effort (88 H•м: lobbies and 73 H•м: back).
6. Screw and freely tighten a through bolt of a forward jet emphasis of a suspension bracket of the power unit.

 The definitive tightening of a bolt with effort 57 H•м is made after engine lowering.

7. Establish triangular кницу and tighten bolts of its fastening with effort 88 H•м.
8. Having replaced lock rings, fill in transmission internal pins of power shafts, - try not to damage epiploons.
9. Fill in a rotary fist a tip of steering draught and spherical support of levers of a suspension bracket. Tighten корончатые nuts of hinges with demanded effort (65 H•м: support and 28 H•м: a draught tip).
10. Connect демпферную a plug to the bottom lever of a suspension bracket and tighten a through bolt of its fastening with effort 88 H•м.
11. Connect to a plug a rack of the stabilizer of cross-section stability and tighten самоконтрящуюся a nut with effort 39 H•м.
12. Establish protection картера.
13. Establish wheels and cautiously lower the car on the earth.
14. Establish on transmission an arm of a support of a suspension bracket of the power unit and tighten fixing nuts with effort 43 H•м.
15. Establish an arm of a back jet emphasis of a suspension bracket of the unit.
16. Clean propping up the engine the adaptation and tighten a through bolt of a support of transmission with demanded effort (69 H•м). Also definitively tighten a bolt of a forward jet emphasis.
17. Screw the top bolts of fastening of transmission and tighten them with demanded effort (48 H•м).
18. Establish a starter.
19. Establish measuring щуп with a directing tube.
20. Establish a basic arm of a cable of a drive of switching.
21. Connect the lever of switching and tighten a nut of its fastening with effort 19 H•м.
22. Connect to line transmission маслоохладителя and fix them on unions new collars.
23. Connect electroconducting to the electromagnetic valve, gauge-switch PNP, the pulse generator, the servo-driver kickdown and to the gauge of temperature ATF.
24. Establish air cleaner assemblage.
25. Connect a negative wire to the battery.
26. Make sure, that the car is established horizontally and fill in in transmission necessary quantity ATF of a demanded grade (see the Head of Adjustment and routine maintenance).
27. Start the engine and allow to it to work on single turns within not less than 2 minutes. Cock a lay brake and it is consecutive попереключайте the selector lever in each of the provided positions, in summary having returned it in position “N”.
28. Check up level ATF, in case of need make corresponding updating.
29. Check up serviceability of functioning АТ. Make sure, that engine start is obviously possible only in positions “Р” and “N” the selector lever.


Models Mirage

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove the battery with about the pallet.
3. Remove assemblage of an air cleaner with an air inlet sleeve.
4. Поддомкратьте the car also establish it on props.
5. Remove protection картера.
6. Merge ATF their transmissions.
7. On l models 1.6 remove a tension rod.
8. Disconnect from transmission a cable of management and hoses маслоохладителя.
9. On the models equipped with 4-step transmission, disconnect a cable of a drive throttle заслонки.
10. On models with 4-step transmission disconnect electroconducting from the electromagnetic valve of management of switching, gauge-switch PNP, the gauge-switch of the servo-driver of a mode kickdown, the pulse generator and the gauge of temperature ATF.
11. Disconnect a cable of a drive of a speedometer and remove a starter.
12. Turn out fixing bolts and remove an arm of a support of a suspension bracket of transmission.
13. Disconnect the stabilizer of cross-section stability from the bottom lever of a suspension bracket.
14. Liberate from a rotary fist hinges of a tip of steering draught and a spherical support of the lever of a suspension bracket.
15. Liberate from transmission power shafts and tie up them to elements of the bottom of the car.
16. Prop up the engine and remove the central beam.
17. Remove a cover of a dome of transmission and turn out fastening bolts приводного a disk.
18. Turn out the bottom coupling bolt located directly over an aperture under installation of a power shaft.
19. Prop up transmission тележечным a jack, then shift it to the right, having separated from the engine, and take from under the car.


Installation

 PERFORMANCE ORDER

1. Having fixed the rotation converter in transmission, press assemblage of last to the engine. Screw bolts of fastening of transmission and tighten them with demanded effort (43 55 H•м: for models on 1992 вып. And 48 H•м: for models since 1993 вып.).
2. Tighten fastening bolts приводного a disk with effort 46 53 H•м, then establish a cover of a dome of transmission.
3. Establish the central beam.
4. Having replaced lock rings, fill in transmission internal pins of power shafts, - try not to damage epiploons.
5. Fill in rotary fists tips of steering draught, spherical support of levers of a suspension bracket and a rack of the stabilizer of cross-section stability.
6. Establish an arm of a support of a suspension bracket of transmission.
7. Establish a starter.
8. Connect a cable of a drive of a speedometer.
9. Connect electroconducting to the electromagnetic valve, gauge-switch PNP, the pulse generator, the servo-driver kickdown and to the gauge of temperature ATF.
10. Connect to transmission management and line cables маслоохладителя.
11. On l models 1.6 establish a tension rod.
12. Establish air cleaner assemblage.
13. Establish the battery with the pallet.
14. Connect to the battery electroconducting (at first a positive wire, then - negative).
15. Make sure, that the car is established horizontally and fill in in transmission necessary quantity ATF of a demanded grade (see the Head of Adjustment and routine maintenance).
16. Start the engine and allow to it to work on single turns within not less than 2 minutes. Cock a lay brake and it is consecutive попереключайте the selector lever in each of the provided positions, in summary having returned it in position “N”.
17. Check up level ATF, in case of need make corresponding updating.
18. Check up serviceability of functioning АТ. Make sure, that engine start is obviously possible only in positions “Р” and “N” the selector lever.