Mitsubishi Galant

1990-2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Controls
+ Options and routine maintenance
+ The engine
+ Cooling and heating systems
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
- Manual transmission
   - 5-step manual box of a gear change (РКПП)
      The general information
      Adjustment of a drive of a gear change
      Removal and installation of the gauge-switch of fires of a backing
      Removal and transmission installation
      Major repairs РКПП
   + Automatic transmissions (АТ)
   + Distributing box
+ Coupling and трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




Removal and transmission installation

If there is a necessity in откатывании the car at the removed power shafts in order to avoid damage of bearings it is necessary to insert external SHRUS into naves of wheels!


Models Mirage

Removal

 PERFORMANCE ORDER

1. Remove the battery and its adjusting pallet (Heads of Adjustment and routine maintenance and an engine Electric equipment see).
2. Remove assemblage of an air cleaner and vacuum hoses (Heads the Engine and Power supply systems and release see).
3. Preliminary having marked, disconnect cables of a drive of a gear change.
4. On l models 1.6 remove a tension bar.
5. Disconnect electroconducting from the gauge-switch of fires of a backing and a starter. Remove стартерную assemblage (the engine Electric equipment see the Head).
6. Поддомкратьте the car also establish it on props.
7. Remove forward wheels and локеры protection of their arches.
8. Remove protection картера and the bottom mudguard.
9. Prepare suitable container and merge from картера РКПП трансмиссионное oil.
10. Prop up the engine a jack and remove a cross-section beam.
11. Turn out the top fixing bolt and remove an arm of a support of a transmission.
12. Disconnect a bar of the stabilizer of cross-section stability, tips of steering draughts and the bottom spherical support.
13. Remove the executive cylinder of coupling and a basic arm of a line of a hydraulic path of a drive of coupling, - do not disunite a line of a hydraulic path, take the cylinder aside and tie up its wire.
14. At a corresponding complete set of the car remove a cable of a drive of coupling.
15. Having hooked mount, liberate power shafts from картера transmissions (try not to damage an epiploon), - do not pull for a shaft in order to avoid damage of the internal hinge.

Necessity for liberation of the external ends of power shafts from ступичных assemblages is absent, - they can be removed in gathering with rotary fists. Alternatively shaft can be tied up a wire to suspension bracket elements.

16. Remove the bottom cover of a dome of transmission.
17. Turn out fixing bolts, disconnect a transmission from the engine and take it from under the car.


Installation

 PERFORMANCE ORDER

The definitive tightening of fixture of elements of a suspension bracket should be made after car lowering on the earth!


The lock rings established on internal pins of power shafts at assemblage are subject to replacement without fail.

1. Get a transmission on the regular place, press it to the engine and screw fixing bolts. Tighten fixture with demanded effort (31 40 H•м: for models on 1992 вып. And 48 H•м: for models since 1993 вып.).
2. Establish a cover of a dome of transmission.
3. Fill in transmission power shafts, - try not to damage sealing sponges of epiploons.
4. Establish the executive cylinder of coupling.
5. Connect spherical hinges, tips of steering draughts and a bar of the stabilizer of cross-section stability.
6. Establish an arm of the top support and screw a fixing bolt.
7. Establish a cross-section beam.
8. Establish protection картера.
9. Screw the top bolts of fastening of transmission to the engine and tighten them with demanded effort (43 55 H•м: for models on 1992 вып. And 48 H•м: for models since 1993 вып.).
10. Establish into place a starter (the engine Electric equipment see the Head).
11. Connect electroconducting to a speedometer and the gauge-switch of fires of a backing.
12. Connect and adjust cables of a drive of a gear change (the Section Adjustment of a drive of a gear change see).
13. Establish assemblage of an air cleaner and restore initial connection of vacuum hoses (Heads the Engine and Power supply systems and release see).
14. Локеры protection of arches and forward wheels.
15. Level the car concerning a horizontal plane and fill in in a transmission трансмиссионное oil of type GL-4 (see the Head of Adjustment and routine maintenance).
16. Connect a negative wire to the battery.
17. Check up serviceability of functioning of coupling and unambiguity of operation of fires of a backing.


Models Galant on 1993 вып.

Removal

 PERFORMANCE ORDER

1. Remove the battery and sleeves of air lines.
2. On the models equipped with system Active-ECS, disconnect electroconducting from the compressor.
3. Remove an actuation mechanism of a control system in the speed and an arm located on a mudguard of the right wing in an impellent compartment of the car.
4. Merge трансмиссионное oil from картеров РКПП and a distributing box.
5. Turn out a fixing bolt and disconnect from a transmission a cable of a drive of a speedometer.
6. Take fixing шплинт and disconnect tips of cables of a choice and a gear change from assemblage РКПП.
7. Release fixture, remove the executive cylinder of coupling, not disconnecting hydraulic hoses shift assemblage aside and fix its wire.
8. Disconnect electroconducting from the gauge-switch of stoplights. Shift wires aside.
9. Disconnect electroconducting from a starter. Give fixture and shift a starter aside.
10. Remove an arm of a support of a suspension bracket of transmission.
11. Turn out the top bolts of fastening of a transmission.
12. Поддомкратьте the car also establish it on props.
13. Remove protection картера and forward wheels.
14. Take шплинты and disconnect steering draughts from rotary fists.
15. Give самоконтрящиеся nuts of power shafts.
16. Liberate spherical support of the bottom levers of a suspension bracket from assemblages of rotary fists.
17. Liberate power shafts from картера transmissions.
18. On all-wheel drive (AWD) models disconnect a reception pipe of system of release of the fulfilled gases from a final collector, then give fixing bolts and remove a distributing box, having shifted it to the left and having lowered downwards a forward part. Trying not to damage an epiploon, remove a distributing box with back карданного a shaft which end at once tie up to the car bottom. Закупорьте apertures in картере a distributing box in order to avoid hit of a dirt in assemblage.
19. Remove a cover from a transmission dome.
20. On models AWD remove a cross-section beam and triangular кницу.
21. Turn out the bottom coupling bolt, - on front-wheel (FWD) models it is directly over an aperture under power shaft installation, on models AWD - over an aperture of connection of a distributing box.
22. Hang out the engine from above on лебедке, prop up a transmission тележечным a jack and give the remained bottom fixing bolts.
23. On models with a turbo-supercharging try not to damage in the course of dismantle of a transmission bottom радиаторный a hose. Shift assemblage РКПП to the right, cautiously lower downwards and take from under the car.


Installation

 PERFORMANCE ORDER

1. Get transmission assemblage on the regular place, screw fixing bolts and tighten from with effort 48 H•м. Screw the bottom coupling bolt and tighten it with demanded effort (30 34 H•м).
2. Establish pallet protection, a cross-section beam and triangular кницу.
3. On models AWD establish a distributing box and connect a reception pipe of system of release of the fulfilled gases to a final collector.
4. Establish power shafts, - do not forget to replace lock rings on pins and try to hold assemblages of internal hinges perpendicularly surfaces картера РКПП. Be careful, - do not damage sealing sponges of epiploons шлицами shaft.
5. Fix in rotary fists spherical support and tips of steering draughts.
6. Establish an arm of a support of suspension bracket РКПП.
7. Establish forward wheels, lower the car on the earth and tighten ступичные nuts of fastening of power shafts with demanded effort (200 260 H•м).
8. Establish starter assemblage.
9. Connect electroconducting to a starter and the gauge-switch of fires of a backing.
10. Establish the executive cylinder of coupling.
11. Connect choice and gear change cables and fix their tips new шплинтами.
12. Establish sleeves of air lines.
13. Establish an actuation mechanism темпостата with a basic arm.
14. Establish the battery.
15. On the models equipped with system Active-ECS connect the air compressor.
16. Make sure of horizontal position of position of the car and fill in гипоидное трансмиссионное oil of type GL-4 картер РКПП. On models AWD fill in oil in a distributing box.
17. Check up serviceability of functioning РКПП and a distributing box. Estimate adequacy of operation of fires of a backing.


Models Galant since 1994 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery, - performance of works start after not less than 90 seconds after battery switching-off.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Remove assemblage of an air cleaner and a sleeve of air lines.
3. Prepare suitable drain capacity and lower in it oil from картера transmissions.
4. Take шплинты and disconnect from assemblage РКПП choice and gear change cables.
5. On the models equipped with system Active-ECS, disconnect electroconducting from the air compressor.
6. Disconnect electroconducting from the gauge-switch of stoplights. Shift wires aside.
7. Disconnect from a transmission speedometer electroconducting.
8. With the help the adaptation of type MZ203827 hang out assemblage of the power unit.
9. Remove a basic arm of a back jet emphasis of the engine.
10. Remove an arm of a support of suspension bracket РКПП.
11. Turn out the top bolts of fastening of a transmission.
12. Поддомкратьте the car also establish it on props.
13. Remove forward wheels.
14. Remove the right section of protection картера.
15. Take шплинт and disconnect steering draught from assemblage of a rotary fist.
16. Disconnect from демпферной plugs a rack of the stabilizer of cross-section stability.
17. Disconnect демпферную a plug from the bottom cross-section lever of a suspension bracket.
18. Disconnect from a rotary fist the bottom cross-section lever, сжимной the lever and the bottom spherical support.
19. Liberate from картера transmissions power shafts and tie up their wire to the car bottom.
20. Remove the executive cylinder of coupling and, not disconnecting hydraulic lines, fix assemblage aside.
21. Remove a cover from a transmission dome.
22. Turn out a through bolt of a forward jet emphasis of a suspension bracket of the power unit.
23. Remove a cross-section beam and the right triangular rack.
24. Prop up assemblage РКПП тележечным a jack and turn out the bottom coupling bolt.

The coupling bolt is rolled from the engine in transmission and located directly over an aperture under power shaft installation.

25. Shift a transmission back, lower and cautiously take from under the car.


Installation

 PERFORMANCE ORDER

1. Get a transmission on the regular place. Screw fixing bolts and tighten them with demanded effort (48 H•м). Screw the bottom coupling bolt and tighten it with effort 30 34 H•м.
2. Establish a cover on a dome of transmission and tighten bolts of its fastening with effort 9 H•м.
3. Establish a cross-section beam. Screw fixing bolts and tighten them with demanded effort (88 H•м: lobbies and 73 H•м: back).
4. Screw and tighten by hand a through bolt of a forward jet emphasis of a suspension bracket of the power unit. The definitive tightening of a bolt with demanded effort (57 H•м) is made after the engine weight will be completely transferred on support.
5. Establish an arm of a triangular rack. Screw fixing bolts and tighten them with demanded effort (88 H•м).
6. Establish the executive cylinder of coupling.
7. Establish power shafts, - do not forget to replace lock rings on pins and try to hold assemblages of internal hinges perpendicularly surfaces картера РКПП. Be careful, - do not damage sealing sponges of epiploons шлицами shaft.
8. Fix in assemblage of a rotary fist a tip of steering draught and spherical support. Tighten самоконтрящиеся nuts of spherical support with effort 65 H•м, and a nut of the hinge of steering draught - with effort 28 H•м. Establish new шплинт.
9. Connect демпферную a plug to the bottom lever of a suspension bracket. Screw a through bolt and tighten it with demanded effort (88 H•м).
10. Connect to a plug a rack of the stabilizer of cross-section stability. Screw самоконтрящуюся a nut and tighten it with effort 39 H•м.
11. Establish protection картера.
12. Establish wheels and lower the car on the earth.
13. Establish on transmission an arm of a support of a suspension bracket of the power unit and tighten nuts of its fastening with demanded effort (43 H•м).
14. Establish a basic arm of a back jet emphasis of a suspension bracket of the power unit.
15. Lower the engine and tighten a through bolt of fastening to it transmissions with effort 69 H•м, after definitively tighten a through bolt of a forward jet emphasis.
16. Screw and tighten with demanded effort (48 H•м) the top bolts of fastening of a transmission.
17. Establish a starter and connect to it electroconducting.
18. Connect electroconducting to the gauge-switch of fires of a backing.
19. Connect to transmission choice and gear change cables, fix tips of cables new шплинтами.
20. Establish assemblage of an air cleaner and air sleeves.
21. Connect a negative wire to the battery.
22. Make sure of horizontal position of position of the car and fill in гипоидное трансмиссионное oil of type GL-4 картер РКПП.
23. Check up serviceability of functioning РКПП. Estimate adequacy of operation of fires of a backing.